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poroscope brochure

poroscope brochure

poroscope brochure

Product catalog summary
Introduction
The POROSCOPE® HV5, HV20, HV40 are instruments designed for testing the porosity of protective coatings on metal surfaces. These coatings, made from materials like rubber, synthetics, or enamel, are crucial for preventing corrosion. The POROSCOPE® can detect even the smallest pores or cracks that are not visible to the naked eye.

Applications
The device is used for quick and reliable pore testing on coated metals, including:
  • Enamel or plastic-coated mineral oil tanks, pipelines, and boilers
  • Plastic-coated food packages
  • Corrosion protection coatings on offshore installations

Test Method
The POROSCOPE® operates by setting a suitable test voltage based on the coating's disruptive strength and thickness. The specimen is grounded, and the electrode is moved across the surface. A voltage drop indicates a defect, triggering a sparkover and optical/acoustical signals.

Safety Features
The POROSCOPE® is designed with safety in mind, complying with ISO 2746 standards. Key safety features include:
  • High voltage generation in the probe head to avoid additional charge storage
  • Automatic high voltage shut-off during overload
  • Insulated and earthed handpiece
  • Protective resistor to limit current
  • Push button for high voltage activation

Features
The POROSCOPE® offers robust construction for harsh environments, intuitive operation, extensive electrode selection, and battery operation with smart technology. It supports various standards like AS 3894.1, ASTM D4787, and NACE SP0188.

Technical Data
Key specifications include:
  • Voltage supply: 100 – 240 V~
  • Battery operation: Up to 20 hours at 20 kV
  • Test voltage ranges: HV5 (0.8 – 5 kV), HV20 (4 – 20 kV), HV40 (8 – 40 kV)
  • Weight and dimensions vary by model

Standard Content and Ordering Information
The POROSCOPE® comes with a measuring head, supply unit, cables, and power supply. Various electrodes are available for different applications, such as sweeper, flat, roller, and rotating electrodes.

Electrodes and Accessories
Electrodes are tailored for specific applications, including:
  • Sweeper electrodes for large-area coatings
  • Flat electrodes for paint coatings
  • Roller electrodes for foils
  • Circular ring electrodes for pipe walls
Rotating electrodes are available for interior pipe walls, with rod systems and centering devices to support testing.

Ordering Examples
Examples of test systems include configurations for enamel coatings and interior pipe walls, specifying the necessary components and order numbers.
See more

Catalog excerpts

poroscope brochure-1

POROSCOPE® HV5, HV20, HV40 Porosity Test Using High Voltage Coating Thickness Material Analysis Material Testing

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poroscope brochure-2

In order to protect objects, which are made of steel or metal, they are coated with corrosion resistant materials such as rubber, synthetics or enamel. The protective coatings must be tight, that is, free of pores, cracks or embedded foreign objects, to keep aggressive materials from the carrier material that is in danger of corrosion. Fine pores or cracks cannot be entirely avoided in any coating process. The POROSCOPE is used for quick and reliable pore tests on coated metals. Typical applications: • namel- or plastic-coated mineral oil tanks, agitator E kettles, pipelines, boilers and heat...

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poroscope brochure-3

Measurement Method, Features non-conductive coating material conductive substrate (grounded) a) test head b) sweeper electrode c) grounding terminal d) supply unit The test method is based on the fact that all electrically insulating coating materials have a much higher disruptive strength than air. At the POROSCOPE the suitable test voltage is set according to the disruptive strength and thickness of the coating. Alternatively, a test standard can be selected and a coating thickness can be set. The POROSCOPE then adjusts the appropriate high voltage automatically. The specimen is grounded and...

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poroscope brochure-4

Technical Data • Voltage supply: 100 - 240 V~ • Battery operation: at 40 kV: approx. 8 h continuous operation at 20 kV: approx. 20 h continuous operation • Battery monitoring by means of smart battery technology • Test voltage: continuously adjustable: HV5: 0.8 - 5 kV, in compliance with standard 1 - 5 kV HV20: 4 - 20 kV HV40: 8 - 40 kV • Dimensions [mm]: Supply unit: approx. 200 x 125 x 50 Test head max. 0 approx. 120 Test head length: HV5: approx. 320 HV20: approx. 340 HV40: approx. 380 • Weight [kg]: Supply unit: 1.4 Test head: HV5: approx. 0.9 HV20: approx: 0.94 HV40: approx. 1 • Test voltage...

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poroscope brochure-5

Electrodes Suitable electrodes are available for every application. The desired electrode is simply screwed onto the test head. Sweeper electrodes: Pore testing of large-area enamel, rubber and synthetic coatings. Flat electrode with replaceable rubber tongue: Pore testing of paint coatings. Roller electrode: Pore testing of foils. Circular ring electrodes: Pore testing of exterior pipe walls. The circular ring electrodes swing open for easy placement around a pipe. Rotating electrodes: Pore testing of interior pipe walls. Up to an inside diameter of 125, the rotating electrodes look like bottlebrushes....

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poroscope brochure-6

Rotating Electrodes, Selection Table Selection table for rotating electrodes and thread reducers Pipe ø inside [mm] Rotation electrodes Type Thread reducer Order no. Selection table for rods and centering devices Pipe ø inside [mm] Centering device Order no. 600-717 600-718 600-719 Elastic spacer Type

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poroscope brochure-7

Example 1: Test system for testing enamel coatings Order Example Example 2: Test system for testing interior pipe walls

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poroscope brochure-8

Helmut Fischer GmbH Institut fur Elektronik und Messtechnik 71069 Sindelfingen, Germany Helmut Fischer AG and Helmut Fischer Technologie AG CH-6331 Hunenberg, Switzerland IfG-Institute for Scientific Instruments GmbH 12489 Berlin, Germany Fischer Technology, Inc. Windsor, CT 06095, USA Helmut Fischer S. de R.L. de C.V. 76230 Queretaro, QRO, Mexico Fischer Instrumentation Electronique 781 80 Montigny le Bretonneux, France Helmut Fischer S.R.L. 20099 Sesto San Giovanni (Milano), Italy Fischer Instruments, S.A. 08018 Barcelona, Spain Helmut Fischer Meettechniek B.V. 5627 GB Eindhoven, The Netherlands...

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All HELMUT FISCHER SRL catalogs and technical brochures

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.