Automated Measurement Solutions

Automated Measurement Solutions
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Automated Measurement Solutions

Product catalog summary
Introduction
Automated Measurement Solutions by Fischer provides customized solutions for coating thickness measurement and material analysis. Their technology is reliable, economical, and precise, simplifying quality control in industries such as automotive, electronics, and electroplating.

Integration and Automation
Fischer's systems integrate seamlessly from fieldbus to ERP systems, supporting IoT for smart factories. This integration enhances data availability and production efficiency, reducing costs and improving quality through real-time adjustments.

Electromagnetic Methods
Fischer offers a variety of electromagnetic probes for safe and reliable measurements. The FISCHERSCOPE MMS® Automation system is modular and flexible, accommodating multiple measurement tasks with different probes and modules.

X-ray Fluorescence Analysis
Fischer's X-ray fluorescence systems provide high precision and flexibility, with customizable detectors and optics. The XDV-µ SEMI system is designed for the electronics industry, enabling automated microstructure analysis in cleanroom conditions.

Advanced X-ray Systems
The X-RAY 4000 and 5000 series are designed for continuous quality control in production lines, allowing real-time adjustments to prevent rejects and optimize material usage, especially in industries using expensive materials like gold and platinum.

Conclusion
Fischer's automated measurement solutions enhance quality control and efficiency in manufacturing, offering tailored systems for various industries.
Overview
The document details the Fischer X-RAY 5000, a device for characterizing stamped strips, steel strips, and multilayer systems in industries like steel and photovoltaics. It emphasizes the device's features, adaptability, and Fischer's comprehensive services.

Device Features
  • Measures steel, solid, and stamped strips with flexible guiding, from a few millimeters to one meter wide.
  • Includes interfaces for flexible process control, such as TCP/IP, PROFINET, and PROFIBUS via OPC DA or RS-232.
  • Offers various detector and X-ray tube options, with optimal conditions ensured by permanent or exchangeable filters.
  • Features automated monitoring and calibration for short setup times and accurate results.
  • Conforms to standards like EN 61010, EN 61326, DIN ISO 3497, and ASTM B 568.

Operational Capabilities
  • Operates in normal atmosphere or under vacuum, with easy maintenance via sealing flanges.
  • Can include a water cooling system for measurements on hot surfaces up to 400 °C.

Applications in Photovoltaics
  • Provides inline solutions for non-destructive characterization of alloys and thin films on large surfaces.
  • Customizable to customer needs with expert advice on X-ray source, filter, and detector combinations.
  • Includes WinFTM® software with distance compensation for fluctuations up to 1 cm.

Service and Support
  • Fischer offers lifecycle services from consultation to decommissioning.
  • Services include maintenance, quick response, spare parts provision, calibration, and training.
  • Global presence with 21 subsidiaries and over 50 agencies for local support.

Conclusion
Fischer's X-RAY 5000 is efficient for inline quality control across industries, offering precision, adaptability, and comprehensive support for optimal performance and customer satisfaction.
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Catalog excerpts

Automated Measurement Solutions-1

Automated Measurement Solutions Customized for coating thickness measurement and material analysis

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Automated Measurement Solutions-2

Measuring Made Easy 3 At the beating heart of your manufacturing 4 - 5 From the fieidbus level to the ERP 6 - 7 From industrialization to automation 8 - 9 First milli, then micro, now nano 14 - 15 X-ray fluorescence analysis 16 - 17 X-RAY XDV®-m SEMI 18 - 19 Always on your side - right from the very start 24 - 25 More than just a piece of equipment 26 - 27

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Automated Measurement Solutions-3

Measuring Made Easy Sometimes it's the smallest detail that determines success. As structures get ever smaller and requirements ever tougher, rigorous quality control takes on a whole new level of importance. Whether for coating thickness measurement or material analysis, Fischer is your partner for automated measurement technology. Working closely with you, we develop reliable solutions that are not only economical and precise, but also make your work as easy as possible. So you can focus on what really counts - your products.

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Automated Measurement Solutions-5

At the beating heart of your manufacturing Whether in the automotive, electronics or electroplating industry, robots are increasingly being utilized in areas where repetitive sequences must be carried out with both precision and speed. Not only does this raise the quality, it also reduces costs, since the processes can be continually optimized under constant conditions.. For this vision to become reality, quality control has to keep pace with production. It requires powerful and fully integrated measurement technology. And here, Fischer offers tailor-made solutions: from cleanroom-compatible...

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From the fieldbus level to the ERP The Internet of Things: Networking is what turns a production line into a smart factory. Fischer measuring systems are equipped with all the common interfaces to ensure seamless integration. Enterprise level Manufacturing execution SCADA Process control Controller level DEVICE Field level

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Automated Measurement Solutions-7

Put your trust in automation – rely on Fischer At Fischer, we set our sights on automated quality control some 25 years ago. Since the early 1980s, we’ve offered sophisticated, automated measuring systems – from standard units to i ­ndividually tailored solutions. Automation also requires increasing the interlinkage between production processes and information technology: in today’s smart factory, the Internet of Things connects machines, measurement systems, components and the products themselves. The systems can communicate with each other at every phase of the value chain. That means that...

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Automated Measurement Solutions-9

From industrialization to automation When Henry Ford first implemented conveyor-belt production in his factory some 100 years ago in the USA, he could not possibly have imagined that, only a few generations later, there would be individually-configured cars rolling off assembly lines – with everything entirely automated. Progress like that is only possible when the quality control is really tight, and this requires measuring devices that can do more than just measure! That’s why Fischer offers fully integrable measurement solutions for inspecting surfaces quickly and under constant conditions

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Automated Measurement Solutions-10

The best probe for every measuring task Special probes for ■ Curved surfaces and small samples ■ Soft coatings ■ Especially thin layers just a few micrometers thick ■ Simultaneous measurement of zinc and paint coatings on car bodies ■ Measurements on multilayer PCBs ■ Measuring electrical conductivity We’ve been thinking about the future for 65 years The Helmut Fischer Group is a global market leader in high-precision measurement technology. Since the 1950s, we have developed devices that can test coating thicknesses - non-destructively - using the magnetic-inductive and eddy-current methods. Over...

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Automated Measurement Solutions-11

Electromagnetic methods Safe and reliable: All automation-ready probes from Fischer are EMC-tested and extremely wear-resistant.

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Automated Measurement Solutions-12

The FISCHERSCOPE MMS® Automation forms the basis for automated quality control in a wide range of applications. Here, the probe is mounted on a robot or an automated measuring stand. Because the measuring conditions remain constant, it’s possible to reliably detect even very small deviations in the coating thickness. This helps you save valuable materials – day after day, year after year.

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The inline all-rounder: Multi Measuring System Built for automation The MMS® Automation system is modular in build and consists of three main parts. The measured values are taken by probes mounted on a robot arm, for example. These signals are transmitted to the base unit via a digitizing unit - the MMS® module, which also determines the measuring method. The base unit - mounted in a control cabinet - is responsible for monitoring the measurement procedure. It communicates with higher-level units via an RS-232 interface. The MMS® Automation is designed for flexibility: for example, you can equip...

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Automated Measurement Solutions-15

First milli, then micro, now nano Back in 1943, IBM’s CEO, Thomas J. Watson, is supposed to have said, "I think there is a world market for maybe five computers." Back then, when the first computers were built, these gigantic calculators filled whole floors of buildings. However, the science of miniaturization is nearly as old as the field of electronics itself. Now, computers many times more powerful than the behemoths of yesteryear fit neatly into our pocket. The road there took us past relays, electron tubes and chips. Today, Fischer offers automated measurement technology for quality control...

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X-ray fluorescence analysis Focus on precision: One of Fischer's core competencies is the development and production of high-precision capillary optics. These make it possible to focus the X-rays on measurement pots of just 10 µm.

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Our X-RAY: perfectly suited to your measuring task Fischer offers modular concepts to create robust and flexible measuring solutions that meet the strict requirements of a running production line. Using components that are perfectly aligned with one another, you can create instruments that are optimized for your purposes. X-ray optics On its way from the source to the sample, the X-ray beam passes through the optics. The simplest kind of X-ray optics ­ is an aperture. The opening of this aperture restricts the X-ray beam and thus defines the size of the measuring spot. Apertures are well suited...

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All HELMUT FISCHER GMBH - INSTITUT FÜR ELEKTRONIK UND catalogs and technical brochures

  1. MMS-PC2

    16  Pages

  2. XAN250-252

    4  Pages

  3. XAN220-222

    4  Pages

  4. XAN Series

    36  Pages

  5. PMP10 Duplex

    4  Pages

  6. FMP100/150

    8  Pages

  7. Probe catalogue

    12  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.