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HellermannTyton
Cable Protection Systems

Cable Protection Systems

Product catalog summary

Cable Protection Systems Overview

This document provides a comprehensive overview of various cable protection systems, focusing on different types of conduit systems and their accessories. The main sections include non-metallic, metallic, and spiral-reinforced conduit systems, along with protective tubing, sleeves, and edge protection solutions.

Non-Metallic Conduit Systems

These systems are primarily made from Polyamide 6 (PA6) and are suitable for a wide range of applications including machine building and public buildings. Key features include high flexibility, abrasion resistance, and resistance to solvents and oils. They are available in various specifications such as standard, light, flame retardant, and double slit for retrofitting purposes.

Metallic Conduit Systems

Metallic conduits, including stainless steel and galvanized steel with PVC coating, offer high mechanical protection and are used in environments requiring robust solutions. They come with various fittings for different applications, ensuring compatibility and ease of installation.

Spiral-Reinforced Conduit Systems

These systems feature PVC conduits reinforced with a steel wire spiral, providing enhanced flexibility and protection. They are suitable for dynamic applications where movement is frequent.

Conduit System Accessories

Accessories such as conduit clips and fittings are available to complement the conduit systems, ensuring secure and efficient installation.

Protective Tubing and Spiral Binding

Helawrap cable covers and spiral bindings offer additional protection for cables, with options for flame retardancy and metal content for specific applications.

Protective Sleeves

Expandable braided sleeves and open woven sleeves provide protection against abrasion and electromagnetic interference, with options for flame retardancy and noise protection.

Edge Protection

Edge protection solutions such as grommet strips and beading are designed to protect cables from sharp edges, ensuring longevity and safety.

Grommets

Various grommets are available for bend and strain protection, as well as edge protection, catering to different installation needs.

Overall, the document emphasizes the importance of selecting the appropriate conduit system and accessories based on specific environmental and application requirements to ensure optimal cable protection.

Metallic Conduits Overview

The document provides detailed specifications and features of various metallic conduit systems and fittings used for cable protection, particularly in environments requiring high durability and flexibility. These systems are designed for applications in data cabling, hydraulic, and pneumatic conduit protection.

Metallic Conduits

SC Galvanised Steel Conduit: Offers high compression, tensile, and impact strength. Available in various sizes with different bending radii and weights. Suitable for general protection needs.
SSC Stainless Steel Conduit: Made from corrosion-resistant stainless steel, ideal for corrosive environments like hospitals. Provides superior mechanical protection.
PCS Galvanised Steel Conduit with PVC Coating: Combines the strength of steel with the flexibility and chemical resistance of PVC. Available in black and grey colors.
LTS Galvanised Steel Conduit with Liquid-Tight Cover: Designed for outdoor installations requiring liquid-tight protection. Offers high resistance to acids, oils, and UV exposure.

Fittings for Metallic Conduits

SC-FM Fixed External Thread: Nickel-plated brass fittings providing a reliable hold with external threads. Suitable for securing conduits with locknuts.
PCS-FMC Compression Fitting: Offers excellent tensile strength and is suitable for knockouts or threaded entries. Ensures a liquid-tight seal.
LTS-FMC Fixed Thread Compression Fitting: Provides IP68 protection, suitable for environments requiring high ingress protection.

Spiral-Reinforced Conduit Systems

PSR Conduit: Made from PVC, these conduits are extremely flexible and self-extinguishing. Suitable for machine building and electrical installations.
PSR-S Straight Fitting: Designed for use with PSR conduits, offering high pull-off strength and resistance to solvents and oils.

Key Features and Benefits

High flexibility and strength across all conduit types.
Resistance to corrosion, chemicals, and environmental factors.
Various sizes and configurations to meet specific installation needs.
Compliance with international standards for safety and performance.

Conclusion

The document outlines a comprehensive range of conduit systems and fittings designed to provide robust protection for cables and conduits in various industrial and environmental settings. The products are characterized by their durability, flexibility, and resistance to harsh conditions.

HellermannTyton Cable Protection Systems

This document provides detailed specifications and features of various cable protection systems and accessories offered by HellermannTyton. It includes information on materials, operating temperatures, flammability ratings, and specific product features.

Spiral-Reinforced Conduit Systems

Material: Polyamide 6.6 (PA66)
Operating Temperature: -50 °C to +135 °C
Flammability: UL94 V2
Specifications: UL-Recognised, IP65, IP66, and IP67 ratings with specific conduits
Features: High pull-off strength, resistance to solvents and oils, halogen-free, and includes metric threads with locknuts.

FlexiGuard Conduits & Fittings

Material: Flexible PVC, Steel
Operating Temperature: -20 °C to +70 °C
Flammability: UL94 HB
Features: Extremely flexible, excellent mechanical protection, resistance to oils, acids, alkalis, chemicals, UV, and ozone.

HelaGuard Accessories

Material: Polyamide 6.6 (PA66)
Operating Temperature: -50 °C to +135 °C
Flammability: UL94 V2
Features: Easy assembly, integrated lid, fastening hole, and inner rib to prevent conduit slipping.

Helawrap Cable Covers

Material: Polypropylene (PP), Stainless Steel (SS)
Operating Temperature: -60 °C to +100 °C
Flammability: UL94 HB
Features: Ideal for bundling and protecting cables, quick application, abrasion protection, and available in various colors and sizes.

Metal-Content Cable Cover

Material: Polypropylene (PP), Stainless Steel (SS)
Operating Temperature: -60 °C to +100 °C
Flammability: UL94 HB
Features: High metal content for detection, corrosion resistance, blue color for visibility, and reusable.

Conclusion

The document provides comprehensive details on various cable protection systems, highlighting their materials, temperature ranges, flammability ratings, and unique features, making them suitable for different industrial applications.

Protective Tubing and Spiral Binding

This document provides detailed specifications and features of various cable protection systems, including protective tubing and spiral binding, offered by HellermannTyton. The document outlines materials, operating temperatures, flammability ratings, and specific applications for each product type.

Materials and Specifications

Polyamide 6.6 (PA66HIRHS): High impact modified, heat stabilized, operating temperature -40°C to +105°C, flammability UL94 HB.
Flexible Polyvinyl Chloride (PVC): Cadmium free, operating temperature -35°C to +85°C, flammability UL94 V2.
Polyethylene (PE): Operating temperature -60°C to +80°C, intermittent +120°C, flammability UL94 HB.
Polyethylene Flame Retardant (PEFR): Operating temperature -60°C to +80°C, intermittent +120°C, flammability UL94 V2.
Polyamide 6 (PA6): Operating temperature -60°C to +95°C, intermittent +130°C, flammability UL94 HB.
Polyamide 6 V0 (PA6V0): Operating temperature -40°C to +90°C, intermittent +120°C, flammability UL94 V0.
Polytetrafluoroethylene (PTFE): Operating temperature -60°C to +260°C, intermittent +350°C, flammability UL94 V0.
Polypropylene (PP): Operating temperature -30°C to +100°C, flammability UL94 HB.

Product Features and Applications

Helawrap Clips and Mounting Plates: Used for mounting and routing cable covers, flexible and reusable, can be fixed with screws, cable ties, or adhesive.
Application Tools for Helawrap Cable Cover: HAT tools available for each Helawrap cover size, facilitate rapid and effortless cable bundling.
Spiral Binding Types:
- SBPE: Standard polyethylene spiral binding for general applications, available in various diameters and colors.
- SBPEFR: Flame-retardant spiral binding suitable for automotive and electrical industries.
- SBPA: Polyamide spiral binding for added strength and abrasion protection, used in automotive and industrial applications.
- SBPAV0: Polyethylene spiral binding with UL94V0 classification, suitable for rail, aviation, and public buildings.
- SBPTFE: PTFE spiral binding for superior protection against chemicals and extreme temperatures.
- SBPEMC: Metal-content spiral binding for food-processing applications, detectable with standard equipment.
- SPS and SPF: Polypropylene spiral bindings for high resistance against oil and abrasion, suitable for large cable bundles.
Heladuct Flexible Cable Supports: Used in switching cabinets and furniture industry, space-saving, flexible, and easy to mount.

Key Considerations

The document emphasizes the importance of selecting the appropriate material and product type based on specific application requirements, such as temperature range, flammability, and environmental conditions.

Protective Sleeves Overview

The document provides detailed specifications and features of various cable protection systems, specifically focusing on protective sleeves made from different materials such as polyester, polyamide, and polyaramid. These sleeves are designed for use in various industries including automotive, railway, aerospace, and more.

Specifications

The document outlines the specifications for each type of protective sleeve, including operating temperature ranges, melting points, flammability ratings, and compliance with specific standards such as UL94, FMVSS 302, and EN 45545: 2013.

Product Types and Features

Heladuct Flex Series: Available in various sizes, these are flexible cable ducts made from polyester, suitable for different cable diameters and applications.
Helagaine HEGP Series: Made from polyester, these braided sleeving products offer high flexibility, abrasion resistance, and are suitable for automotive and machine construction applications.
Helagaine HEGPX Series: These sleeves have a 3:1 expansion rate, making them ideal for irregular shapes and providing good abrasion resistance.
Helagaine HEGPV0 Series: Designed for fire protection, these sleeves are self-extinguishing and suitable for control cabinets and railway applications.
Helagaine HEGPA66 Series: Made from polyamide, these sleeves offer excellent abrasion resistance and flexibility, suitable for vehicle manufacturing.
Helagaine HEGPL Series: Lightweight polyester sleeves with a 3:1 expansion rate, used in automotive interiors and motor compartments.
Helagaine HEGSAS Series: These sleeves are designed to reduce vibration noise and are used primarily in the automotive sector.
Helagaine HEGMAN Series: Made from non-flammable meta-aramid, these sleeves provide excellent mechanical protection in high-temperature environments, suitable for aerospace and military applications.

Key Features

High flexibility and abrasion resistance across most products.
Various expansion rates to accommodate different application needs.
Compliance with multiple safety and performance standards.
Availability in different colors and lengths, with custom cuts available.

Additional Information

The document notes that all dimensions are in millimeters and subject to technical changes. Minimum order quantities may differ from package content, and further information can be found on the HellermannTyton website.

Protective Sleeves for Industrial Applications

This document provides detailed specifications and features of various cable protection systems, focusing on protective sleeves designed for different industrial applications, including aerospace, military, railway, and shipbuilding industries.

Helagaine HEGMANWO

Material: Non-flammable meta-aramid.
Features: Water and oil repellent, extremely flexible, high expansion for easy installation, superior protection against abrasion, flames, and high temperatures.
Applications: Aerospace, military, railway, and shipbuilding industries.
Specifications: DIN EN 6049, Flammability UL94 V0.

Helagaine Twist-In

Material: Polyester (PET).
Features: Self-closing sleeve, very good protection against abrasion, ideal for retro-fitting, quick and easy installation and removal.
Applications: Machine-building, automation, electrical installations, automobile and truck manufacturing.
Specifications: UL-Recognised, Operating Temperature -70 °C to +125 °C.

Helagaine Twist-In-FR

Material: Polyester (PET).
Features: Optimal fire protection, easy access for inspection, maintenance, and assembly.
Applications: Railway, aerospace, and shipbuilding where fire protection is crucial.
Specifications: EN 45545: 2013, NF F 16-101, UL-Recognised.

HELAHOOK

Material: Polyester (PET).
Features: Re-sealable, very elastic, high abrasion-resistance, hook and loop sealing system.
Applications: Industrial machines, electrical appliances, shipbuilding, railway vehicles, aerospace, automobiles, and commercial vehicles.

Helagaine HEGWS

Material: Polyamide 6 (PA6).
Features: Exceptional tear-resistance, optimal protection of hydraulic hoses, reduces risk of liquid-jet injuries.
Specifications: EN ISO 3457, EN 1299.

Helagaine HEGEMIP

Material: Polyester (Halogen free), Tin Plated copper.
Features: Excellent electromagnetic protection, extremely flexible, superior abrasion protection.
Applications: Highly sensitive electronics, military, automotive engineering.
Specifications: CISPR25 (DIN VDE 0879-2).

Helagaine HEGEMIPV0

Material: Polyester (PBT), Tin Plated copper.
Features: Self-extinguishing, excellent electromagnetic protection, superior abrasion protection.
Applications: Mass transit, aerospace, military industries.
Specifications: UL94 V0, CISPR25.

Helagaine HEGEMIP-HY

Material: Polyester (PET), Tin Plated copper.
Features: EMI protection, extremely flexible, superior abrasion protection.
Applications: Hybrid automobiles.
Specifications: CISPR25.

Helagaine HEGEMIP-VG

Material: Tin Plated copper.
Features: Excellent electromagnetic protection, very flexible, very good abrasion resistance.
Applications: Defence industry.
Specifications: VG 96936-10.

Cable Protection Systems for Defense and Automotive Electronics

The document provides detailed specifications and applications for various cable protection systems, including braided sleeving, edge protection, and grommets, primarily used in defense and automotive electronics.

Braided Sleeving

HEGEMIP-VG Series: These are metal-colored braided sleeving with VG approval for defense applications. They come in various sizes, with bundle diameters ranging from 3.0 mm to 20.0 mm. The weight varies from 18.5 g/m to 264.5 g/m, and they are available in reel lengths of 100 m to 500 m.

Edge Protection

Materials: Polyethylene (PE), Polyamide 6 (PA6), Polytetrafluoroethylene (PTFE), and Polyvinylchloride (PVC).

Operating Temperatures: Ranges from -65 °C to +350 °C depending on the material.

Features: Flexible, easy to apply, and provides protection against sharp edges. Different materials offer varying levels of abrasion resistance and temperature tolerance.

Grommets

Materials: PVC, PVC-FR (flame retardant), and PE.

Applications: Used for protecting cables from chafing, providing strain relief, and ensuring cables are routed without kinks.

Features: High resistance to chemicals and environmental influences, flexible, and easy to apply.

Product Specifications

Each product type is listed with dimensions, material, color, and article number.

Minimum Order Quantity (MOQ) may differ from package content.

Additional Information

The document includes references to further information available on the HellermannTyton website and mentions the availability of a HelaGuard catalogue for more details on conduits and fittings.

Catalog excerpts

Date of issue: October 2015

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Cable Protection Systems 3.2 Metallic Conduit Systems 3.3 Spiral-Reinforced Conduit Systems 3.4 Conduit System Accessories 3.5 Protective Tubing and Spiral Binding 3.7 Edge Protection Date of issue: October 2015 3.1 Non-Metallic Conduit Systems

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3.1 Non-Metallic Conduit Systems 3.3 Spiral-Reinforced Conduit Systems Non-Metallic Conduits Fittings for Spiral-Reinforced PVC Conduits HG-FR PA6 Flame Retardant PSR-S fixed external thread HG-DC PA6 Double Slit PSR-90 fixed external thread, 90° elbow Fittings for Non-Metallic Conduits FlexiGuard Conduits & Fittings FG PVC conduit, steel wire spiral-reinforced FG IP54 fitting, swivel thread FG IP54 fitting with mounting bracket Fixed external thread 3.2 Metallic Conduit Systems 3.4 Conduit System Accessories Metallic Conduits SC stainless steel conduit SSC stainless steel conduit Fittings for...

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Cable Protection Systems Burst Protective Sleeves Spiral Binding SBPE standard polyethylene SBPEFR polyethylene, flame-retardant Electromagnetic Shielding Sleeves SBPA standard polyamide 6 HEGEMIP electromagnetic protection HEGEMIPV0 electromagnetic protection, flame-retardant SBPTFE, PTFE HEGEMIP-HY electromagnetic protection for hybrid automobiles SBPEMC metal-content spiral binding HEGEMIP-VG electromagnetic protection for defence applications Flexible Cable Support Heladuct Flex 3.7 Edge Protection Grommet Strip Flexiform G51P polyester edge protection Expandable Braided Sleeves HEGP standard...

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HelaGuard Flexible Conduits and Fittings Order your HelaGuard catalogue today! Date of issue: October 2015 For more information on our complete HelaGuard range of non-metallic and metallic conduits and fittings, please see our new HelaGuard catalogue.

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Cable Protection Systems Non-Metallic Conduit Systems Non-Metallic Conduits HG-SW PA6 Standard Weight Machine building, plant construction, control panels, public buildings. Features and Benefits • Very flexible and high fatigue life • Very abrasion resistant • High impact strength, recovers if crushed • Highly resistant to solvents and oils • Free of halogen, sulphur and phosphorus • Low smoke and low toxicity • Self-extinguishing according to UL94 V2 • Colour: black (UV resistant); grey on request HelaGuard PA6 Standard for industrial applications. Operating Temperature Moving Operating Temperature...

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Cable Protection Systems Non-Metallic Conduit Systems Non-Metallic Conduits HG-LW PA6 Light Weight Machine building, plant construction, control panels and public buildings, wherever lower mechanical protection is required. Features and Benefits • Light weight • Very flexible and high fatigue life • Small bending radius • High impact strength and recovers if crushed • Highly resistant to solvents and oils • Free of halogen, sulphur and phosphorus • Colour: black; grey (RAL 7031) on request HelaGuard PA6 Light is very flexible and can be used in moving applications. Operating Temperature Operating...

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Cable Protection Systems Non-Metallic Conduit Systems Non-Metallic Conduits HG-FR PA6 Flame Retardant Railway vehicles, railway tunnels, underground stations and public buildings, where high fire protection is required. Features and Benefits • Highly flame retardant (UL94 V0) • Low smoke, low toxicity • Very flexible and high fatigue life • High impact strength, recovers if crushed • Abrasion resistant • Highly resistant to solvents and oils • Free of halogen, sulphur and phosphorus • Colour: black (UV resistant) Public buildings often require HelaGuard PA6 Flame Retardant due to its high fire...

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Cable Protection Systems Non-Metallic Conduit Systems Non-Metallic Conduits HG-DC Double Slit Control panels, machine building, plant construction and wherever retrofitting is a requirement. Features and Benefits • Can be opened and closed repeatedly • Cables can be inserted laterally • Abrasion resistant • Free of halogen, sulphur and phosphorus • Self-extinguishing to IEC 61386 • Colour: black HelaGuard HG-DC double slit conduit is ideal for retrofitting. Operating Temperature ID HelaGuard non-metallic conduit Reel Length For product specific approvals and specifications please refer to the...

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Cable Protection Systems Non-Metallic Conduit Systems Fittings with fixed external thread HG-S Straight, IP66 Straight external thread. Features and Benefits • One piece, fast fit • High pull-off strength • Highly resistant to solvents and oils • Free of halogen, sulphur and phosphorus • Metric threads supplied with locknuts Fittings with UNEF and NPT threads available on request. Please contact us! Operating Temperature HelaGuard fitting, straight with fixed external thread Nominal Thread Min. Bore Outside Ø Ø Size Size (B) max (OD max.) Pack Cont. Date of issue: October 2015 All dimensions...

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Cable Protection Systems Non-Metallic Conduit Systems Fittings with fixed external thread HG-90 90° Elbow, IP66 90° elbow external thread. Features and Benefits • One piece, fast fit • High pull-off strength • Highly resistant to solvents and oils • Free of halogen, sulphur and phosphorus • Metric threads supplied with locknuts Operating Temperature Fittings with UNEF and NPT threads available on request. Please contact us! HelaGuard fitting, 90° with fixed external thread Thread Size Pack Cont. All dimensions in mm. Subject to technical changes. Colour grey available on request. Minimum Order...

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Cable Protection Systems Metallic Conduit Systems Metallic conduits SC Galvanised Steel Conduit General purpose flexible steel conduit offers high mechanical protection and is typically used in machines, plants, underfloor wiring, data cabling and protection of hydraulic or pneumatic conduits. Features and Benefits • High compression, tensile and impact strength • Very flexible HelaGuard SC Galvanised Steel Conduit. Operating Temperature HelaGuard metallic conduit Date of issue: October 2015 Reel Length All dimensions in mm. Subject to technical changes. Other reel lengths available on request....

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