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Global Automotive Products

Global Automotive Products
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Global Automotive Products

Product catalog summary
Overview: The document is a technical catalogue from HellermannTyton, focusing on automotive cable management solutions. It highlights global manufacturing capabilities, product specifications, and the evolution of the EdgeClip series.
Product Specifications: The catalogue details the Part Description system used by HellermannTyton, with examples like the EdgeClip fixing tie, including material and color codes.
Manufacturing and Global Reach: HellermannTyton operates 16 factories worldwide, producing millions of EdgeClips weekly, adapting to trends like e-mobility and autonomous driving.
Product Evolution: The EdgeClip series, launched in 2000, has expanded into hundreds of variants, showcasing HellermannTyton's pioneering role in automotive cable management.
Technical Information: Includes details on materials, operating temperatures, chemical resistance, and compliance with standards like IEC 62275, covering various cable tie technologies and storage conditions.
Innovative Solutions: Offers solutions like glass-fibre-reinforced brackets for electric vehicles and smart fixing ties, focusing on replacing metal parts with lightweight plastic alternatives.
Process Reliability: The Autotool 2000 CPK is highlighted for its reliability in automatic bundling, ensuring traceability and quality control.
Customer Support and Collaboration: Emphasizes commitment to customer collaboration, offering direct contact and rapid delivery through a global distributor network.
Properties of Polyamide Materials: Discusses properties of PA11, PA12, PA46, and PA66, highlighting their suitability for various applications.
UV-Stabilised Polyamide PA66W: Offers better UV protection than standard PA66, with a simple hammer test for UV stability.
Properties of Ethylene Tetrafluoroethylene (E/TFE) - Tefzel®: Describes its mechanical toughness, weather resistance, and chemical stability.
Properties of Polyetheretherketone (PEEK): Highlights its high-performance thermoplastic properties, including wear resistance and chemical resistance.
Chemical Resistance of Various Plastics: Provides a table summarizing chemical resistance of different plastics.
Flammability Testing (UL94): Describes the UL94 flammability test for plastic materials.
IEC 62275 Standard for Cable Ties: Ensures reliability and safety of cable ties in electrical installations.
Determination of Minimum Tensile Strength: Explains the test procedure and formulas for calculating tensile strength.
Introduction: Provides technical information on various cable tie series, focusing on locking technologies, material specifications, and application environments.
KR Series Cable Ties: Features a smooth strap and unique locking mechanism for heavy load bundling.
Locking Technologies Overview: Describes different locking technologies used in cable ties.
Material and Storage Recommendations: Discusses storage conditions for polyamide cable ties.
Specialized Cable Ties: Describes various specialized cable ties for different environmental and application needs.
Q-Series Cable Ties: Designed for quick installation with an open lock head.
Conclusion: HellermannTyton provides a comprehensive range of cable ties tailored for various needs, ensuring reliability and efficiency.
Overview: Provides detailed specifications and features of various cable ties and fixings for automotive and other industries.
Key Features and Benefits: Highlights features like pre-assembled fixing ties, tool-free assembly, and compatibility with various panel thicknesses.
Product Specifications: Lists various models with dimensions and materials used.
Applications: Primarily used in automotive cable harnesses, suitable for high-temperature areas.
Special Features: Includes releasable versions and high resistance to chemicals and gamma radiation.
Conclusion: Offers versatile and robust solutions for securing cable harnesses across various industries.
Cable Ties and Fixings Overview: Provides detailed specifications and applications for cable ties with fixing elements.
Key Features and Benefits: Describes features like pre-assembled fixing ties and tool-free assembly.
Product Variants: Lists different types of fixing ties and their applications.
Technical Specifications: Includes detailed tables with dimensions and specifications.
Applications: Used in automotive, aviation, and other industries.
Conclusion: Serves as a comprehensive guide for selecting appropriate cable ties and fixings.
Overview: Provides detailed specifications and applications for various cable ties and fixing elements.
Specifications: Lists multiple cable tie models with dimensions and material specifications.
Product Series and Applications: Describes different series and their applications.
Features and Benefits: Highlights features like pre-assembled fixing ties and tool-free installation.
Conclusion: Emphasizes adaptability and ease of installation for various industrial applications.
Overview: Provides detailed specifications and descriptions of various bundling clips used in the automotive industry.
Specifications: Lists multiple types of bundling clips with specific dimensions.
Key Features and Benefits: Highlights features like easy installation and compatibility with various panel thicknesses.
Applications: Primarily used in automotive cable harnesses.
Material Specifications: References detailed material specifications.
Additional Information: Includes references to further information available on the HellermannTyton website.
Overview: Provides detailed specifications and descriptions of various bundling clips and connector clips used in the automotive industry.
Bundling Clips for Weld Studs: Designed for easy installation on weld studs.
Bundling Clips for Screws: Used when screw attachment is necessary.
EdgeClips: Provide a secure fit for connectors on edges.
Bundling Clips for Connectors: Used to secure connectors in place.
Connector Clips for Round and Oval Holes: Designed for securing connectors in round or oval holes.
Connector Clips for Weld Studs and Wires: Designed for post-installation of bundles.
Material Specifications: References material specifications.
Conclusion: Serves as a comprehensive guide for selecting and using various clips in automotive applications.
Overview: Provides detailed specifications and features of various heat shrinkable and non-shrinkable tubing products.
1. Heat Shrinkable Tubing: Describes various types of heat shrinkable tubing and their applications.
2. Non-Shrinkable Tubing: Describes non-shrinkable tubing and its applications.
3. Cable Protection Systems: Describes various cable protection systems and their applications.
Conclusion: Offers protection against moisture, chemicals, and mechanical damage.
Overview: Provides detailed specifications and features of various cable protection systems and protective sleeves.
1. Specifications: Lists materials, operating temperatures, and flammability ratings.
2. Product Categories and Features: Describes various product categories and their features.
3. Applications: Lists applications in automotive, railway, and defense industries.
4. Additional Information: Includes information on custom lengths and colors.
Overview: Provides detailed specifications and features of various wire harness tapes.
1. Wire Harness Tapes: Describes various types of wire harness tapes and their applications.
2. Adhesive Properties: Describes adhesive properties and their applications.
3. Identification Systems: Describes various identification systems and their applications.
4. Technical Information: Provides technical information on bonding properties and surface energy effects.
Thermal Transfer Printing Overview: Describes thermal transfer printing and its advantages.
Types of Thermal Transfer Ribbons: Describes different types of thermal transfer ribbons.
Advantages of Thermal Transfer Printing: Lists advantages of thermal transfer printing.
RFID Technology: Describes RFID technology and its applications.
Wire and Cable Markers: Describes various wire and cable markers and their applications.
Overview: Provides detailed specifications and features of various identification systems and markers.
Specifications: Lists specifications for shrinkable markers and materials.
Procedures: Describes printing and application procedures.
Norms and Standards: Lists norms and standards for flammability and safety.
Recommendations: Provides recommendations for use in harsh environments.
Key Data from Tables: Provides key data from tables on dimensions and material properties.
Conclusion: Serves as a comprehensive guide for selecting and using wire and cable markers.
Overview: Provides detailed specifications and descriptions of various industrial identification systems.
Specifications: Lists specifications for materials, operating temperatures, and adhesives.
Procedures: Describes procedures for designing and printing labels.
Norms and Standards: Lists norms and standards for RFID frequencies and resistance.
Recommendations: Provides recommendations for using RFID cable ties.
Features and Benefits: Lists features and benefits of labels and RFID cable ties.
Product Descriptions: Describes various product descriptions for labels and RFID cable ties.
RFID Readers: Describes RFID readers and their features.
Security Labelling: Describes tamper-evident security labels and their applications.
Metal Plate Embossing: Describes the M-BOSS Compact metal plate embossing printer.
High Temperature Identification: Describes HFTP PEEK tags for high-temperature environments.
Protective Laminates: Describes Helatag 323 protective laminates.
Printers and Software: Describes TagPrint Pro 3.0 software and TT430 thermal transfer printer.
Overview: Provides detailed information on thermal transfer printers and automatic cable tying systems.
TT430 Thermal Transfer Printer: Describes specifications and accessories for the TT430 printer.
TT4030 Thermal Transfer Printer: Describes specifications and features for the TT4030 printer.
Thermal Transfer Ribbons: Describes thermal transfer ribbons and their applications.
Automatic Cable Tying Systems: Describes Autotool 2000 CPK and Autotool System 3080.
Accessories and Tools: Lists accessories and tools for cable tying systems.
Overview: Provides detailed specifications and features of various application tools for cable ties and non-shrinkable tubing.
1. Manual Tensioning Tools: Describes various manual tensioning tools and their applications.
2. Pneumatic Tensioning Tools: Describes various pneumatic tensioning tools and their applications.
3. Tools for Metal Ties: Describes various tools for metal ties and their applications.
4. Tools for Non-Shrinkable Tubing: Describes various tools for non-shrinkable tubing and their applications.
Key Specifications: Lists key specifications for air pressure and hose internal diameter.
Conclusion: Outlines a comprehensive range of application tools tailored for specific industrial needs.
Application Tooling for Braided Sleeves: Describes the HSG0 hand tool for cutting braided sleeving.
Process Reliability with Autotool 2000 CPK: Highlights process reliability in cable tying.
Abbreviations Table for Product Materials and Colours: Provides a list of abbreviations for materials and colours.
Numerical Index: Provides an index of article numbers and part descriptions.
Contact Information: Provides contact details for HellermannTyton offices worldwide.
Company Mission: Emphasizes the company's commitment to empowering automotive innovators.
Product Assurance: Assures compliance with safety standards and automotive industry specifications.
Sustainability Commitment: Highlights the catalogue's PEFC Certification.
Additional Resources: Mentions a film titled 'MADE TO MOVE' available on their website.
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Catalog excerpts

Global Automotive Products-1

Global Automotive Products

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Global Automotive Products-2

From one to a billion in less than two decades EdgeClip launched in 2000 Our first EdgeClip was a pragmatic response to a post-production harness fastening issue that occurred on a car already in mass production. It’s all in the name! At HellermannTyton we don't just number our parts. We also give them a common Part Description. Why? Well, even though some of our parts are of the same design, the same size and are technically identical, they receive a different article number according to which of our 16 factories around the world they are manufactured in. The common name helps us easily find...

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Global Automotive Products-3

Content Cable Ties and Fixings Handy material overview included with this catalogue!

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Global Automotive Products-4

Our Automotive Product Catalogue

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Global Automotive Products-5

New development challenges are bringing automotive manufacturers and suppliers around the globe into contact with our products. Products that are manufactured to the highest quality standards. Products that support the work of our customers in the face of the trends shaping the future, like e-mobility, autonomous driving and networked vehicles. As a manufacturer with production at 16 sites worldwide we are ready to offer you fresh impulses. As your partner in 39 countries, we can provide you with reliable service for individual assignments, answer your questions and make suggestions. Get ready...

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Global Automotive Products-6

HellermannTyton develops solutions that help you keep step with all mobility trends Save time assembling the wiring of high-voltage electric vehicles. Take the lead integrating sensitive on-board electronics for autonomous driving. The latest development trends require an evolutionary approach to cable management. As your partner, HellermannTyton will help you react swiftly to changing needs. For example, with products that already fulfil today‘s requirements for safe and reliable parts in tomorrow’s vehicles. Brackets for charging sockets We supply precise, stable brackets made of glass-fibre-reinforced...

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Global Automotive Products-9

HellermannTyton has the spirit and the integrity needed to deliver the world´s leading solutions in vehicle construction Teamwork is the catalyst of automotive evolution Pursuit of this conviction has made HellermannTyton a leading partner in the global automotive industry. Whether in development, in sales or in engineering – at HellermannTyton you can expect to find team players who collaborate closely with their customers. No matter where you meet us – special commitment and the highest reliability await you: Our international teams will work your project quickly and around the clock, across...

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Global Automotive Products-10

HellermannTyton answers complex challenges with original solutions Replacing metal parts with complex plastic alternatives is one of our specialities. We develop and manufacture lightweight, multifunctional components that do not corrode and also meet the requirements of the End-of-Life Vehicles Directive. Our consultants do more than just place your order – they find out what you really need. When all the requirements for your components have been clearly discussed, we consider the possibilities from all angles. “Can’t” just isn’t in our vocabulary – as a consequence, you will often be astounded...

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Global Automotive Products-13

HellermannTyton develops products that can be relied on to withstand harsh conditions Cable tie locked by glass fibre pin This special tie without serration combines immense holding force and high vibration resistance. Page 47 PEEK tags High performance thermoplastics are ideal for marking applications where heat-resistance is crucial. Page 284 Heavy duty harness mount Harness mounts fixed on threaded bolts or screws make it easy to secure cables and hoses with high torque. Page 132 High performance Viton®-E tubing Viton®-E is resistant to fuels and lubricants and protects reliably at high temperatures...

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Global Automotive Products-15

HellermannTyton is your partner for high-volume processing Process reliability makes the difference: Autotool 2000 CPK. The latest version of the proven HellermannTyton Autotool 2000 CPK ensures the highest degree of process reliability in automatic bundling. It enables the traceability of individual binding force and quality. Comprehensive data acquisition in the tool means that all production and message data can be downloaded to a PC via an interface and used to monitor process reliability and quality. Page 294 Fast ordering process Orders and delivery schedules are, or course, produced fully...

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Global Automotive Products-17

HellermannTyton constantly optimises its own products – we evolve ideas every day 1. Cable Ties and Fixings Particularly in doors and tailgates, our harness ties with seals protect the interior of the vehicle from dirt and water spray ingress. Page 77 2. Insulation SA47-LA heat shrinkable tubing allows for visual inspection of sealed splices and terminations. Transparent heat-shrink tubing paired with black, durable inner adhesive makes visual assessment of the corrosion protection possible. Page 221 3. Cable Protection Systems HEGEMIP braided sleeving reliably protects highly sensitive electronics...

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Global Automotive Products-18

Technical Information Cable Ties Outside Serrated Material specification overview Operating temperature ranges of cable tie materials Properties of polyamide PEEK and E/TFE (Tefzel®) Chemical resistance of various plastics Flammability test according to UL94 Conformity to IEC 62275 standards for cable ties Determination of minimum tensile strength Locking technologies for cable ties Optimum storage conditions for cable ties For thin-walled bundles OS-Series For temperatures up to +240 °C With 90° angled head Cable Ties Without Serration Locked by glass fibre pin 1-piece Cable Ties Inside Serrated...

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Global Automotive Products-19

Cable Ties and Fixings Cable Ties With Fixing Elements Selection Guide for Fixing Ties cloverleaf design and pipe clip, twistable without wings and disc 91 cable routing alongside the stud in the strap with arrowhead cable routing alongside the stud 58 with arrowhead and wings cable routing above the stud lateral adjustment cable routing close to the stud with disc parallel routing with arrowhead and disc parallel routing heavy duty applications with stand-off with deep hole anchor with rivet parallel routing side fixing side fixing side fixing twistable without metal clamp With connector clip with...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.