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application tooling

application tooling
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application tooling

Product catalog summary
Overview: The document provides comprehensive technical information and guidelines for using HellermannTyton cable tie application tools. It includes specifications, procedures, and recommendations for both manual and pneumatic tensioning tools tailored for different cable tie widths and applications across various industries such as shipbuilding, oil rigs, mining, and mass transit.
Specifications: The document details the minimum tensile strength required for cable ties and provides a formula for calculating the recommended tensile force. It specifies the adjustment range for tension settings and stresses the importance of using a force meter for precise adjustments.
Procedures: Instructions are provided for using manual tensioning tools, including steps for adjusting tension, applying cable ties, and cutting them flush. It also describes the setup for testing tension force using a force meter and a manual tensioning tool.
Tool Descriptions: The document describes various tools, including:
  • MK10-SB: Lightweight tool for cable ties up to 9.5 mm width.
  • MK20 and MK21: Simple manual tools for cable ties up to 7.6 mm width.
  • MK3SP: Metal tool for consistent tensioning and cutting of cable ties up to 4.8 mm width.
  • MK3PNSP2: Pneumatic tool for high-speed application of cable ties up to 4.8 mm width.
  • EVO7 and EVO9: Ergonomic tools with TLC technology for reduced effort and precise application.
  • MK7HT and MK7P: Tools for harness making industries, offering high tension force and consistent cutting.
  • MK9P: Heavy-duty pneumatic tool for cable ties up to 13.5 mm width, suitable for vehicle construction.
  • KR6/8 and KR8PNSE: Tools for applying KR series cable ties, offering high vibration resistance.
  • MK9SST: Designed for MBT cable ties up to 16 mm width, suitable for harsh environments.
  • HDT16: Suitable for MBT, MLT, and AMT cable ties, offering ergonomic handle adjustment and integrated cutting mechanism.
  • KST-STG200: Allows operator-controlled tensioning and cutting for MBT-Series ties up to 12.3 mm width.
  • MST6 and MST9: Designed for MST-S and MST-M series ties, featuring a punch-lock mechanism.
  • MTT4: Lightweight tool for MLT series, featuring a ratchet system.
  • MK9PSST: Pneumatic tool for stainless steel MBT-Series ties up to 16 mm width.
  • Three-Pronged Expansion Tools: Used for applying expandable markers and sleeves.
  • VA2.5/5: Reinforced tool for expanding tubing and rubber parts.
  • Three-Pronged Pliers: Available in various sizes for speedy application of markers and sleeves.
  • HSG0: A hand tool for cutting braided sleeving cleanly.
  • Autotool 2000 CPK: Ensures high process reliability for cable tying in automotive electronics.
Recommendations: The document advises using HellermannTyton products for optimal performance and provides guidelines for adjusting tension settings based on specific applications. It highlights the importance of regular testing and adjustment to maintain tool performance.
Additional Information: The document includes part descriptions, dimensions, and weights for each tool, along with information on air supply requirements for pneumatic tools. All tools are subject to technical changes, and further information can be found on HellermannTyton's website.
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Catalog excerpts

application tooling-1

Automatic Cable Tying System Application Tooling for Cable Ties Product Selection Tool Overview for Cable Ties Flowchart for optimum tool selection Cable ties for Autotool 2000 CPK Technical Information Accessories for Autotool System 3080 Cable ties for Autotool System 3080 Manual tensioning tool for cable ties with low profile head Manual tensioning tool, simple version For automatic cable tying systems Edge clips Manual tensioning tool metal housing Bundling clips Pneumatic tensioning tool metal housing MK3PNSP2 Manual tensioning tool plastic housing EVO7, EVO7SP Pneumatic tensioning tool plastic housing 312

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application tooling-2

Application Tooling Application Tooling for Non Shrinkable Tubing Manual tensioning tool for KR-Series KR6/8 Manual tensioning tool for metal ties MBT-Series MK9SST Pneumatic tensioning tool for metal ties MBT-Series MK9PSST Manual tensioning tool for metal ties MBT-, MLT- and AMT-Series HDT16 Manual tensioning tool for metal ties MST-Series MST6 Manual tensioning tool for metal ties MLT-Series MTT4 Pneumatic tensioning tool for KR8-Series KR8PNSE Three-pronged pliers for sleeves and grommets Application Tooling for Braided Sleeves Helagaine Braided Sleeving HSG0 hot cutting tool

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application tooling-3

Application Tooling Automatic Cable Tying System Automatic bundling up to Ø 20 mm Autotool 2000 CPK The Autotool 2000 CPK is an electrically operated and automated cable tying system. It has been developed to speed up bundling processes and to make the production more efficient. Besides the high speed bundling, this cable tying system is characterized by its simple operation and user-friendly ergonomics. The Autotool 2000 CPK offers a display for the settings and user information in 20 languages. One main feature of the Autotool 2000 CPK is the software "HT Data Management CPK". This feature...

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application tooling-4

Application Tooling Automatic Cable Tying System Automatic bundling up to Ø 20 mm Accessories for Autotool 2000 CPK Features and benefits • Bench mount kit CPK for stationary use • Overhead suspension CPK for flexible use • Wire retainer HH20 raises the bundle off the harness board at optimum height and allows the operator to eliminate handling the bundle when applying ties • Force measurement device CPK to measure the linear tensile force of the Autotool 2000 CPK. Available with grip mount or robot adapter Bench mount kit CPK with foot pedal (also shown: Autotool 2000 CPK, Power pack CPK and T18RA3500)....

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application tooling-5

Application Tooling Automatic Cable Tying System Automatic bundling up to Ø 20 mm Cable ties for Autotool 2000 systems The inside-serrated cable ties are designed for use specifically in the automatic cable tying systems. The Autotool 2000 CPK is ideally suited for handling high volumes applications in wire harness facilities, automotive and industrial companies as wells as the packaging sector. Features and benefits • Heat stabilised cable ties (PA66HS) in all colours for temperatures up to +125 °C • Available in bandoleers of 50 cable ties or reels of 3,500 cable ties • Repetitive tension on...

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application tooling-6

Application Tooling Automatic Cable Tying System Waste-free bundling up to Ø 80 mm Autotool System 3080 The Autotool System 3080 is an automated and electric cable tying system. It has been developed to speed up bundling processes and operates waste-free. The advantage of three quick-changeable jaw sizes allows the Autotool System 3080 to adapt perfectly to different bundle diameters up to Ø 80 mm. With either the Bench mount kit 3080 or the Overhead suspension 3080, the Autoool System 3080 is suitable for both stationary and flexible applications. The Autotool System 3080 can also be integrated...

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application tooling-7

Application Tooling Automatic Cable Tying System Waste-free bundling up to Ø 80 mm Accessories for Autotool System 3080 Features and benefits • Bench mount kit automatic 3080 in fully automated production lines • Bench mount kit horizontal 3080 for horizontal use in fully automated production lines • Bench mount kit 3080 for stationary use, foot pedal included • Overhead suspension 3080 for flexible use Bench mount kit 3080 with foot pedal (also shown: Autotool System 3080, Power pack 3080 and consumables). Optional: Bench mount kit 3080 with table board. Packaging application with Bench mount...

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application tooling-8

Application Tooling Automatic Cable Tying System Waste-free bundling up to Ø 80 mm Cable ties for Autotool System 3080 The outside serrated strap is perfectly suitable for sensitive surfaces and can be used for bundling and fixing of cables, pipes and hoses, as well as for bag sealing. The materials are particularly appropriate for high volume bundling applications in cable assembly, automotive, industrial and packaging applications. Features and benefits • Innovative two-piece consumables: closure and strap • Outside serrated strap protects the bundle • Available on reels of 500 m strap and 5,000...

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application tooling-9

Cable Ties and Fixings Fixing Elements Automatic bundling Edge Clips for Automatic Cable Tying Systems Clips to fix cables and harnesses in the automotive and white goods industries. Features and benefits • Optimized for use automatic cable tying systems • Easy to apply • The fixing elements can be tied automatically with Autotool 2000 family and Autotool System 3080 Material specification please see page 22. PART DESCRIPTION Fixing elements for automatic bundling. Panel Thickness All dimensions in mm. Subject to technical changes. Further information at www.HellermannTyto

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application tooling-10

Cable Ties and Fixings Fixing Elements Automatic bundling Bundling Clips for Automatic Cable Tying Systems Panel Thickness PART DESCRIPTION All dimensions in mm. Subject to technical changes. Fir Tree Clips for Automatic Cable Tying Systems Panel Thickness All dimensions in mm. Subject to technical changes. Further information at www.HellermannTyton.com/tools

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Application Tooling Product Selection Tensioning Tools for Cable Ties Tensioning Tools for Cable Ties KR-Series Further information at www.HellermannTyton.com/tools

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.