5-axis machining centres 5-axis milling/turning machining centres

Machine concept Machining units Tool management Workpiece management Control technology Automation solutions Technical data Complete machining in HELLER quality

Robust machine design, in-depth process experience, comprehensive milling expertise – these are the basic ingredients of our F and C series 5-axis machining centres. With obvious benefits to you: 5-axis machining with maximum output and optimum quality, even in continuous operation. In addition, our C series 5-axis milling/turning machining centres allow you to c ombine milling and turning operations on a single machine – for even more flexible complete machining of your workpieces. Key facts _F series: universal 5-axis machining centres with   5th axis provided by the tool, flexible in use for...

Machine concept Foundation for maximum productivity Only the perfect combination of rigidity and lightweight construction results in a machine design that ensures optimum surface finish and a long tool life. As with all H ELLER machines, the main components of our F and C eries machining centres have been designed using FEA. s The result is a machine bed optimised for rigidity and a mass-reduced column that ensures reliable productivity and high dynamics combined with perfect precision. Machine with table loading (FT/CT) and tilting head kinematics

Basic structure _high stability and damping in the force flow through   t opology-optimised cast iron structural components _thermo-symmetric design and optimum distribution of   forces _wide range of machining units in a robust design available   _tool changer with two NC axes for fast automatic tool change   _wide range of tool magazines, in chain-type or rack-type   design available _machines with integrated pallet changer (FP/CP) and high   payload for fast automatic pallet change _machine variant with table loading (FT/CT) available for   selected sizes Kinematics _machine bed supporting...

Machining units Innovative spindle technology Optimum process stability in 5-axis machining is also a question of having the right spindle. With our F and C series you can choose from a range of swivel head and tilting head designs. Whether it is heavy-duty cutting of cast iron or steel, high-volume machining of light metals or vertical, horizontal and tilted turning with the C series – we have the right solution to suit your requirements. SK/BT available as an option for selected units

Powerful machining units 5th axis provided by the tool _machining units in two kinematic designs with the 5th axis   provided by the tool: swivel head or tilting head Swivel head kinematics _sturdy cast iron guide slide with high dynamic rigidity and   damping _thermal stability and precision thanks to permanent cooling:   precision cooling unit and thermal growth compensation of the spindle _automatic clamping of the 5th axis for machining operations   with tilted rotary axes _F series: 4 machining units with HSK-A 100 tool shank for   maximum productivity and stability, SK/BT 50 available as...

Tool management Fast, precise, flexible Particularly in 5-axis and mill-turn machining, you work with a wide variety of tools and large tool geometries on a daily basis. No problem for our F and C series machining centres: they allow you to continue to use your tooling flexibly, while ensuring short tool loading times, short downtimes and short non-productive times. FP 8000 Chip-to-chip time Tool weight Chain-type magazines Tool length/diameter Tool shank Rack-type magazines Magazine places Tool shank ( ) = Optional values 1) Consider total load capacity 2) With free adjacent places 3) In co

Chain-type magazines Rack-type magazines Tool changer _choice of 3 chain-type magazines with up to 150 positions   _choice of 2 rack-type magazines with up to 425 positions   _rapid tool change for short chip-to-chip times   _sturdy tool holders mounted on both sides of a double chain   for optimised traversing dynamics of the chain _tool handling with highly dynamic loader for rapid tool   provisioning _two NC axes with lift/swivel principle for high dynamics and   long-term precision _workpiece loading station with optimum accessibility for   ergonomic and rapid loading of tools _tool loading...

Workpiece management Workshop or production machine It goes without saying that you can configure the F and C series machining centres to suit your specific requirements: as a workshop machine with a large work area – ideal for single part production – or as a production machine with pallet changer and the appropriate automation solution for series production. Pallet changer Table loading Pallet changer Pallet changer Pallet changer Table loading Clamping surface Nominal size Workpiece dimension Diameter D / Depth T x Width W Clamping load Load pallet changer Pallet

Pallet changer Rotary table _automatic pallet changer with lift/swivel principle   (FP 16000 with slide/swivel principle) _F series: rotary tables with gear drive for high circular milling   torque and damping (FP/FT 16000 with direct drive) _high maximum load with robust, hydraulic drive   _C series: direct drive rotary table for high speeds in turning   operation and high milling dynamics _optimum application of force to machine pallets due to the   fork shape of the lift-and-swivel bridge _consistently high tool change accuracy due to robust   alignment elements and extensive blow-off of functional...

Perfect solutions to suit your requirements Fast and effective chip removal is a top priority with our machining centres. The design of the work area prevents the accumulation of chips and ensures that they are quickly removed from the machine. You can select the most suitable conveyor design and coolant unit for your individual work processes. Precision and process are assured! Cooling lubricant supply _coolant units: paper band filter or vacuum rotation filter with high tank   volumes available as options _internal coolant supply (IKZ) through the tool with high pressure 50 bar   (option: 70...