helios-product-overview-2021

helios-product-overview-2021
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helios-product-overview-2021

Product catalog summary
Product Overview
Helios Systems specializes in equipment for handling plastic granulate, offering products like JETBOXX® dryers, OKTOMAT® discharging stations, and HELIO®Clean dedusters. These products are designed to enhance material handling efficiency.
Dry-Air Dryers
The JETBOXX® system offers flexible drying solutions with various configurations such as top-mounted and stand-alone stations. It features advanced controls like WINneo® and WINsystem®, dew point alarms, and energy consumption displays, supporting multiple drying programs for different plastics.
Discharging Stations
OKTOMAT® systems efficiently empty Octabins and BigBags using vibrating suction heads and automatic bag tightening, ensuring continuous material flow and minimal supervision.
Dedusting Systems
HELIO®Clean systems remove dust from plastic granulate using ion showers, ensuring high-quality material for injection molding. They are compact, efficient, and offer a good price/performance ratio, with the HELIO®Clean Pro variant providing advanced dedusting capabilities.
Applications and Benefits
The equipment is applicable in industries like plastics, chemicals, food, and pharmaceuticals, offering benefits such as improved material quality, reduced downtime, and enhanced efficiency. They are designed for easy operation, maintenance, and energy efficiency.
Specifications
The dedusting process uses a 4-stage system with abrasion-resistant glass chambers for effective ion-based cleaning. Models like HELIO®Clean 2, 3, Pro 10, and Pro 20 offer varying capacities and features.
Features
Features include air-floating with ionized air, dust collection containers, and adjustable conveying speed. Systems can be mounted on processing machines or drying containers, available in compact or split versions.
Training and Support
HELIOS provides on-site training to ensure proper equipment handling, with follow-up training available. This reduces operating errors and potential production failures.
Consulting and After-Sales Service
HELIOS offers consulting for system selection, with delivery times of 4-8 weeks. Their service department handles repairs, maintenance, and spare parts delivery within 48 hours.
Additional Information
Based in Rosenheim, Germany, HELIOS GmbH has delivered over 1000 dedusting systems worldwide, emphasizing detailed installation and operating instructions for safe use.
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Catalog excerpts

helios-product-overview-2021-1

Your perfect partner for material handling PRODUCT OVERVIEW JETBOXX® Dry-air dryers for plastic granulate Discharging stations for Octabin and BigBag Dedusters for plastic granulate/regrind

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JETBOXX® Top-mounted dryer Mounting directly on the feed section of the processing machine Dry-air dryers for plastic granulate minimal space requirement By combining system basic components you can implement optimal solutions for every setting of task. With modified tasks the components can be easily recombined. JETBOXX® System Components JETBOXX® Stand-alone dryer Placement next to the processing machine and conveying to the feeding section JETBOXX® System Variations JETBOXX® dryer control and conveying control for two conveying points. ■ WINneo® ■ WINsystem® ■ machine adapter ■ + big blaster...

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JETBOXX® Control KELiu5 HELIOS top-mounted dryers are placed on a base frame with docking plates. The drying containers may be removed and carried to the processing device. Perfect drying result by throughput-/ material dependent dryer settings When changing the setting of task the components can be combined easily or used as top-mounted dryers again. The key facts JETBOXX® I^HDocking plate ■ Plastic data base ■ Conveying control for two conveying points ■ Week timer ■ Overheating protection ■ Dew point measurement with dew point alarm ■ Drying programs - Quick selection programs - Database programs...

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JETBOXX ® System Components Suction devices with dry air conveying 1 - Component conveyors with exhaust air filter 3 new types of suction devices allow a 100 percent avoidance of post-humidifying of the dried material anew in the waiting or conveying mode. also with own control ■ DN 22 or DN 32 ■ PUR conveying hose set ■ Suction lance Venturi long/short Zero post humidification 1 - or 2 - Component conveyors with dedusting Closed conveying system. Venturi principle without suction of ambient air. Conveying set ■ DN 22 or DN 32 ■ PUR-H conveying hose set ■ Venturi suction lance long/short Dust...

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OKTOMAT® SYSTEM Functional principle The discharging of Octabins and BigBags through suction pipes is often difficult and not always practical. The conveying is interrupted too often and leads to production disruptions. The film bag is sucked in often or the material does not flow continuously, which is particularly problematic at the end of the discharging process. Often an operator has to guide the suction pipe by hand for a longer period of time in order to discharge a bulk bag. During the suction process, the flexible bulk bag wall is pulled up and inwards via the automatic bag tightening...

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OKTOMAT ® Type overview Type Material-related solutions Oscillating suction head Optimum material flow. Brings bridged material and remaining border areas to collapse. Fluidization The material is fluidized additionally, loosening is achieved by compressed air nozzles. Special suction head Different distribution of vibration in the granules, approved materials for the bulk solids, ATEX-compliant, etc. System components OKTOMAT® SYSTEM Base frames The two OKTOMAT® series (SOS and ECO) use components from the OKTOMAT® system in different combinations according to the modular principle. This allows...

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OKTOMAT ® in practice OKTOMAT ® Conveying technology KELiu5 Thousands of OKTOMAT® systems are in use worldwide. Most of them work in 3-shift operation under the hardest conditions, e. g. in the plastics and chemical industries. The OKTOMAT® discharging stations are autarkic and matching for every suction conveying system for bulk materials. As soon as there is a minimum vacuum in the conveying pipeline or a relay signal is applied to the control unit, the OKTOMAT® switches on. ■ robust and durable ■ unmanned operation ■ proven in thousands ■ easy to operate ■ min. operating costs ■ suitable for...

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HELIO®Clean SYSTEM Granulate cleaner for injection moulding processes Dedusting devices for injection moulding processes The new HELIO®Clean 3 conveying / dedusting device was specially developed for injection moulding with small to medium throughputs and is suitable for mounting on the injection unit or a drying container. Plastic processing, especially injection moulding, requires absolutely pure raw materials without dust, angel hair and other impurities for the production of high-quality parts. Often these only occur during conveying, so HELIO®Clean granulate cleaners are air-floating with...

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Granulate cleaner for injection moulding processes Air-floating in fountain with ion shower and dust extraction The new HELIO®Clean Pro devices are the most powerful HELIOS conveying and dedusting units and have been specially developed for injection moulding. They are characterised by particularly gentle conveying and dedusting with an ion shower and are suitable for the most difficult dedusting tasks. 4-stage dedusting process gentle dedusting max. dedusting capacity special glass construction control stand with cleaning aid Air-floating using ionic cleaning HELIO®Clean Pro 10 material throughput...

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HELIO'"'Clean type overview We will be happy to help you to select the right device for your requirements. You are welcome to send us a material sample of the granulate or regrind material to be dedusted and we will carry out tests for you in our technical centre. In case of a positive result, we will make a recommendation for the ideal device and you can test the deduster at your site. * depending on material and required degree of dedusting example based on PMMA/PC Consulting and quoting The first step for a successful and long-lasting cooperation always starts with the personal contact to...

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Your perfect partner for material handling JETBOXX® Drying system Dry-air dryers for plastic granulate Emptying system Discharging stations for Octabin and BigBag Dedusting system Dedusters for plastic granulate/regrind HELIOS GmbH Gerätebau für Kunststofftechnik Hechtseestraße 8 83022 Rosenheim GERMANY Tel +49 (0)8031 35418-0 Fax +49 (0)8031 35418-60 [email protected] www.helios-systems.com © HELIOS 2021 | Subject to change without no

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All HELIOS Gerätebau für Kunststofftechnik GmbH catalogs and technical brochures

  1. HELIO®Clean

    13  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.