Catalog excerpts
HEINRICH KIPP WERK NEW CLAMPING PHYSICS 5-AXisclamping system compact Edition 08 2016 Clamping Technology Standard Elements Operating Parts
Open the catalog to page 1System information System Function Forces Products 5-axis clamping system compact / smooth vice jaws Base plates Vice jaws complete Vice jaws smooth Vice jaws with pins Pendulum jaws Jaw plates smooth / for pendulum jaws Jaw plates with pins / for pendulum jaws Centre jaw Jaw plates smooth / for centre jaws Jaw plates with pins / for centre jaws Seating ledges Seating ledges, screw-on Jaw pins Cylinder clamping set Extension shafts Adapter shafts Couplings for cross-clamping Stop sets Clamping claw sets
Open the catalog to page 3System The KIPP 5-axis clamping system compact is available in 2 sizes. 5-axis vice with 90 mm jaw width 5-axis vice with 125 mm jaw width Base plate Jaw plate with pins
Open the catalog to page 5We are setting standards with the new “KIPP 5-axis clamping system compact” in this field. The system was specifically designed for the optimal machining of complex workpieces on modern 5-axis machines. The intelligent clamping technology increases clamping rigidity for the highest cutting and feed forces. The optimal accessibility to the workpiece allows short, standard tooling to be used. Tooling costs are significantly reduced. Positioning unit with jaw plate Clamping element Fine adjustment with knurled screw Clamping screw Extension shafts Base plate ADVANTAGES: ■ Very high tractive...
Open the catalog to page 6Forces The new clamping technology ensures force flow separation and workpiece positioning. The intelligent force distribution in the system allows only weak forces to be transferred to the machine table. n Division of force flow and positioning PATENT PENDING n Highest clamping force on the workpiece n Maximum stiffness n Centric tension Thrust point Deflection occurs in the clamping element Clamping elements Locators
Open the catalog to page 7Clamped workpiece using jaw plates with pins. The high tractive force creates a positive clamping situation. Clamped blank. Sure set-up through positive clamping pins. Blank after clamping. Clamping pin imprint is visible on the edge of the workpiece.
Open the catalog to page 8With the coupling for cross-clamping, two 5-axis clamping systems can be compactly connected with each other offset by 90 degrees. Setups for workpieces with different dimensions of 4 sides are possible. KIPP 5-axis clamping system compact direct on the machine table. Workpiece clamping with smooth jaws. The jaws can be quickly tightened or loosened using the adjustable handles. When the clamping lever is open, the jaws can be fine adjusted with the knurled knob.
Open the catalog to page 9smooth vice jaws Version: Jaws black oxidised. Jaw plates bright. Sample order: K0973.124000901500 Note: The clamping jaws can be re-adjusted to new workpieces rapidly and securely thanks to ease of use and quick adjustment by means of a scale. The workpiece always centres itself due to the symmetrical structure of the 5-axis clamping system. Short standard tools can be used thanks to optimum accessibility to the workpiece This reduces tooling costs significantly. Clamping widths from 20 mm to 320 mm are possible. Assembly: The 5-axis clamping system compact can be mounted on T-slot tables,...
Open the catalog to page 10Base plates Material: A-A Steel. Version: Black oxidised. Functional surfaces ground. Sample order: K0994.090280 Note: Base plates with locating slots on the underside for easy alignment of the plate on the machine table. Securing via grid holes 12F7 for 40 mm and 50 mm grid spacing possible. Lateral recesses provided for separate clamping means. KIPP Base plates shoulder screw
Open the catalog to page 11Material: Jaws mild steel. Jaw plates tool steel. Version: Jaws black oxidised. Vice jaws bright. Sample order: K0976.09015010 Note: Complete vice jaws are for expanding the 5-axis clamping system compact. With the complete vice jaws large workpieces can be implemented in cross clamping allowing holding on four sides. Base plates, extension shafts and the coupling for cross-clamping are also needed for this set up. KIPP Vice jaws, complete
Open the catalog to page 12KIPP Jaw plates smooth Material: Tool steel. Version: Hardened, bright. Sample order: K0975.0900 Note: For clamping pre-machined workpieces and for final machining. Supplied singly. K0975 Jaw plates with pins ■$/' KIPP Jaw plates with pins Material: Tool steel. Version: Plate hardened, bright. Pins hardened, black oxidised. Sample order: K0975.0901 Note: For positive clamping without preforming, e.g. rough pieces, heavy cutting, castings etc. Supplied singly.
Open the catalog to page 13Pendulum jaws Material: Body mild steel. Jaw plates tool steel. Version: Body black oxidised. Vice jaws hardened, bright. Sample order: K0988.09015010 Note: Pendulum jaws are used to hold oblique workpieces. The jaw plates of the pendulum jaws can be swivelled by ± 4°. Pendulum jaws can also be used as fixed jaws. Rigid design with 2 fastening screws. KIPP Pendulum jaws
Open the catalog to page 14KIPP Jaw plates smooth for pendulum jaws Material: Tool steel. Version: Hardened, bright. Sample order: K1001.0900 Note: For clamping pre-machined and ground workpieces. Supplied singly. K1001 Jaw plates with pins for pendulum jaws Material: Tool steel. Version: Vice jaw hardened, bright. Pins hardened, black oxidised. Sample order: K1001.0901 Note: For positive clamping without preforming, e.g. rough pieces, heavy cutting, castings etc. Supplied singly. KIPP Jaw plates with pins for pendulum jaws
Open the catalog to page 15Centre jaws Material: Body mild steel. Jaw plates tool steel. Version: Body black oxidised. Vice jaws hardened, bright. Sample order: K0987.0901500 Note: Centre jaws are used to clamp 2 workpieces simultaneously. The centre jaws can be displaced according to the measurements of the workpiece sizes. This means that 2 different workpiece sizes can be clamped. KIPP Centre jaws
Open the catalog to page 16KIPP Jaw plates smooth for centre jaws Material: Tool steel. Version: Hardened, bright. Sample order: K1002.0900 Note: For clamping pre-machined and ground workpieces. Supplied singly. Jaw plates with pins KIPP Jaw plates with pins for centre jaws Material: Tool steel. Version: Vice jaw hardened, bright. Pins hardened, black oxidised. Sample order: K1002.0901 Note: For positive clamping without preforming, e.g. rough pieces, heavy cutting, castings etc. Supplied singly.
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