5-AXIS MODULE SYSTEM
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Catalog excerpts

5-AXIS MODULE SYSTEM - 1

HEINRICH KIPP WERK 5-AXIS MODULE SYSTEM Edition 09 2016 Clamping Technology Standard Elements Operating Parts

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5-AXIS MODULE SYSTEM - 2

System information Function Set-up times Interfaces Forces Applications Products Basic module Basic module double clamp Mounting base for general clamping Add-on clamping module Collet adapter Face grip adapter Reducer adapter Clamping bolt Clamping bolt one-piece Clamping bolt with threaded pin Clamping bolt for fastening to workpieces Clamping bolt T-slot centring Shoulder screw Shoulder screw for screwing clamping bolt to workpiece Centring clamping bolt Basic module system size 50 Basic module adjustable system size 50 Basic module double clamp system size 50 Add-on module system size...

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5-AXIS MODULE SYSTEM - 3

Function UNI lock was developed specifically for 5-side machining. Ideal for clamping complex workpiece‘s. They can then be machined completely in a single clamping operation. Even machining from the 6th side is possible. The workpiece‘s are connected to the 5-axis module system by a screw connection. ADVANTAGES: • 5-side machining with no protruding edges • Modular construction guarantees maximum flexibility • Interfaces with commonly used systems • Variable workpiece fastening • The workpiece is positively joined to the clamping system • The workpiece is simply positioned with screws or...

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5-AXIS MODULE SYSTEM - 4

Thanks to the modular construction and the variety of modules, the system can be configured individually and recombined for many applications. More than 70 elements are available: basic modules, add-on modules and accessories. In combination, they guarantee a variety of heights, docking to interfaces and machining of complex workpiece‘s. Max. tightening torque 15 Nm (system size 80 mm) Flexible stack heights through a wide variety of basic and add-on clamp modules

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5-AXIS MODULE SYSTEM - 5

Setup times Without KIPP UNI lock: Conventional machining of the workpiece in a vice: It is necessary to reclamp the workpiece several times to complete machining. Disadvantage: Enormous time loss due to repeat workpiece setups. Accuracy is lost through repeated setups. With KIPP UNI lock: Machining with the UNI lock 5-axis module system: The workpiece is machined completely in 2 clamping operations.

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5-AXIS MODULE SYSTEM - 6

Interfaces The 5-axis module system can be mounted on T slot tables, grid systems or directly to machine tables. Moreover, the basic modules can be adapted to most common zero-point clamping systems. T-slot tables Grid systems Machine tables Zero-point clamping systems

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5-AXIS MODULE SYSTEM - 7

Fr Permissible transverse force Fa Permissible clamping force Fd Permissible contact force Fe Clamping bolt pull-in force Permissible load with full contact:

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5-AXIS MODULE SYSTEM - 8

Applications The workpiece is secured on one, two or more stable module columns. Additional columns can be added easily for large parts. The clamping system is actuated manually without the need for power sources and can be converted very quickly for other workpiece‘s or fixtures. Assembling the modules is remarkably simple: position basic module (bolt on from above or below), place add-on clamp modules, position reducer adaptors with bolted-on workpiece and then use a torque wrench to tighten manually. The system is now stable and ready for 5-axis machining. Fixture plate with gearbox...

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5-AXIS MODULE SYSTEM - 9

KIPP basic module with collet adaptor mounted directly on a machine table with T-slots. Clamping height 220 mm Gearbox housing mounted on 3 basic modules, 3 add-on modules and 3 reducer adaptors. The cast housing is secured to the reducer adaptors by means of socket-head screws. Clamping height 250 mm Gearbox housing mounted on 3 basic modules, 3 add-on modules and 3 reducer adaptors. The cast housing is secured to the reducer adaptors by means of 3 socket-head screws. Machining from the 6th side is possible with an angle head. Clamping height 225 mm

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5-AXIS MODULE SYSTEM - 10

Solid workpiece mounted on 4 basic modules and 4 add-on modules. Clamping height 150 mm 2 basic modules with a centring clamp adapted directly to a zero-point clamping system. Clamping height 125 mm Loading procedure for mounting a long and heavy workpiece on 3 basic modules. Clamp spigots are mounted directly on the workpiece. The workpiece is positioned during clamping. Clamping height 100 mm

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5-AXIS MODULE SYSTEM - 11

Material: Steel. Version: Main body oxidised. Contact surfaces case-hardened and ground. Sample order: K0960.1207550400 Note: The UNI lock 5-axis basic module can be adapted directly to subplates with grid holes or T-slots or to tooling plates with hole pitch of 40/50 mm system size M12. Suitable for UNI lock zero point clamping system with UNI lock clamping bolts. Can also be used on the conventional zero point clamping systems by mounting an appropriate adapter clamping bolt. KIPP UNI lock 5-axis basic module

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5-AXIS MODULE SYSTEM - 12

rotation lock Material: Steel. Version: Main body oxidised. Contact surfaces case-hardened and ground. Sample order: K0961.1212550400 Note: The UNI lock 5-axis basic module can be adapted directly to subplates with grid holes or T-slots or to tooling plates with hole pitch of 40/50 mm system size M12. Suitable for UNI lock zero point clamping system with UNI lock clamping bolts. Can also be used on the conventional zero point clamping systems by mounting an appropriate adapter clamping bolt. KIPP UNI lock 5-axis basic module double clamp Order No. Version H SW Holding...

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5-AXIS MODULE SYSTEM - 13

K0962 UNI lock 5-axis mounting base for general clamping Material: Steel. Version: Main body oxidised. Contact surfaces case-hardened and ground. Note: The UNI lock 5-axis mounting base for general clamping are adapted directly to subplates with grid holes or T-slots or tooling plates. Due to their sturdy construction, these risers are ideal as base elements for large and heavy workpieces. The layout of the fastening keyways allows for a flexible adjustment to the workpiece. KIPP UNI lock 5-axis mounting base for general clamping Order No. Form

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5-AXIS MODULE SYSTEM - 14

Material: Steel. Version: Main body oxidised. Contact surfaces case-hardened and ground. Sample order: K0963.120750 Note: The UNI lock 5-axis add-on modules are used for raising basic modules and mounting base. Depending on the clamping situation, optimum assembly height can be achieved using a combination of the basic module and add-on module. KIPP UNI lock 5-axis add-on clamping module Order No. Version H SW Holding force Tightening

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