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KIPP ZERO POINT Clamping Technology

KIPP ZERO POINT Clamping Technology
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KIPP ZERO POINT Clamping Technology

Product catalog summary
Product Overview
The document provides a comprehensive overview of the ZERO POINT CLAMPING Technology, focusing on the UNI lock clamping system. It includes detailed descriptions of various clamping modules and accessories designed for efficient and precise clamping in machining and non-machining fields.
Zero-point Clamping System
This system is designed for quick and accurate clamping and referencing of fixtures and workpieces. It offers high repeat accuracy of less than 0.005 mm and can be used in various production machines and inspection equipment. Key benefits include reduced setup times, high cutting forces, and reliable operation.
Technical Information
The system features a modular design, compact flat structure, and pneumatic operation. It supports high holding forces up to 75 KN and pull-in forces up to 15 KN. The system is adaptable to both vertical and horizontal positions and includes a blow-out function for pallet changes.
5-axis Module Clamping System
This section details the 5-axis clamping modules available in sizes 50 mm and 80 mm. These modules are suitable for complex workpiece machining and can be mounted in any position. They offer high clamping forces and are equipped with integrated spring packages for secure clamping.
Locating and Clamping Systems
The document describes various locating cylinders and bushes, including pneumatic options, designed to enhance the flexibility and precision of the clamping systems.
UNI Lock Clamping Station
The clamping stations are designed for direct mounting on machine tables and feature high clamping forces generated by integrated spring packages. They are actuated pneumatically and offer repeat accuracy of ≤ 0.005 mm.
Accessories and Components
The document lists various accessories such as clamping pins, protective plugs, and quick-fit couplings, providing detailed specifications and ordering information for each component.
Specifications
The UNI lock system is available in a system size of 80 mm, with various modules and accessories to accommodate different clamping heights and configurations. The system supports high clamping forces and repeat accuracy, making it suitable for 5-side machining without protruding edges.
Components and Modules
The document lists several components, including basic modules, add-on modules, collet adapters, face-grip adapters, and reducer adapters. Each component is described with its material, version, and specific order numbers. The components are made of steel, with oxidized main bodies and case-hardened contact faces.
Functionality and Advantages
The system allows for complete machining in two clamping operations, reducing setup times and maintaining accuracy. It can be mounted on T-slot tables, grid systems, or directly on machine tables, and is compatible with zero-point clamping systems. The modular construction offers flexibility in configuring the system for various applications.
Technical Data
The document provides detailed technical data, including permissible forces for different clamping pin screws (M10, M12, M16) and maximum tightening torque. It also includes dimensions and weights for various modules and adapters.
Applications
Examples are provided to illustrate the system's application in clamping different workpieces, such as gearbox housings and solid workpieces, using various module configurations to achieve optimal machining access.
Conclusion
The KIPP UNI lock 5-axis module clamping system is a versatile and efficient solution for machining complex workpieces, offering high precision, flexibility, and reduced setup times. Its compatibility with existing systems and modular design make it a valuable tool in modern machining operations.
Specifications
The document provides detailed specifications for various components such as centring bushes, receiver bushes, and pneumatic locating cylinders. The materials used include ball bearing steel and carbon steel, with versions being hardened, black oxidised, or nickel-plated.
Procedures
The document outlines the procedure for using a pneumatic positioning and clamping system. This involves installing locating cylinders and bushes, using air to open the mechanism, and clamping without an air supply using spring force. An air supply of 6 bar is required to open the mechanism.
Standards and Tolerances
The document specifies tolerances for centring bushes, with grade I having a tolerance of +0.005 / +0.018 and grade II having +0.025 / +0.050. It also mentions spacing tolerances of ±0.02 for mounting instructions.
Recommendations
For achieving repeat accuracy, the document recommends using specific combinations of centring bushes and maintaining centre distance tolerances.
Key Data from Tables
The tables provide order numbers, dimensions, and specifications for various components like receiver bushes and locating cylinders. For example, the K0938 series details dimensions for receiver bushes, while the K1219 series provides specifications for pneumatic locating cylinders.
General Information
The document includes general information about the pneumatic positioning and clamping system, emphasizing its efficiency in reducing changeover times. It also provides contact information for HEINRICH KIPP WERK KG.
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Catalog excerpts

KIPP ZERO POINT Clamping Technology-1

HEINRICH KIPP WERK ZERO POINT CLAMPING Technology Edition 01 2018 Clamping Technology Standard Elements Operating Parts

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KIPP ZERO POINT Clamping Technology-3

PRODUCT OVERVIEW +49 7454 793-0 Zero-point clamping system Technical Information Products Applications 5-axis module clamping system 80 5-axis module clamping system 50 Locating and clamping system SERVICE HOURS (CET) MONDAY-THURSDAY 7.00 am - 5.30 pmFRIDAY 7.00 am - 3.30 pm 3

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KIPP ZERO POINT Clamping Technology-4

Product overview Zero-point clamping system Protection bolts K1010 Page 18 Protective plug K1010 Page 18 UNI lock clamping station K1009 Page 10 UNI lock clamping station K1009 Page 11 UNI lock installation clamp K1003 Page 12 UNI lock double clamping module K1122 Page 13 UNI lock manual clamping module K1123 Page 14 Interchangeable subplates for UNI lock zero point clamping system K1218 Page 15 UNI lock clamping pin size 80 mm K0967

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KIPP ZERO POINT Clamping Technology-5

Product overview 5-axis module clamping system 80 UNI lock 5-axis reducer adapter size 80 mm K0966 Page 39 Angle clamp adapters size 80 mm K1013 Page 40 UNI lock 5-axis basic module system size 80 mm K0960 UNI lock T-slot centring clamp bolt size 80 mm K0969 Page 32 UNI lock 5-axis basic module double clamp size 80 mm K0961 UNI lock clamping pin size 80 mm K0967 Page 33 UNI lock 5-axis mounting base for general clamping size 80 mm K0962 UNI lock clamping pin one-piece size 80 mm with threaded pin size 80 mm K0967 Page 34 UNI lock 5-axis add-on clamping module size 80 mm K0963 Page 44, 45 UNI...

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KIPP ZERO POINT Clamping Technology-6

5-axis module clamping system 50 UNI lock 5-axis basic module system size 50 mm K1117 Locating and clamping systems Locating cylinders Ball Lock K0935 Page 54 UNI lock 5-axis basic module adjustable system size 50 mm K1117 Page 65 Locating cylinder with quick clamping system K0935 Page 55 UNI lock 5-axis basic module double clamp system size 50 mm K1118 Page 66 Centring bushes K0936 Page 56 UNI lock 5-axis add-on module system size 50 mm K1119 Page 67 Receiver bushes Form A (pressed in from rear) K0937 Page 57 UNI lock 5-axis add-on module adjustable system size 50 mm K1119 Page 68 Receiver bushes...

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KIPP ZERO POINT Clamping Technology-7

Zero-point clamping system UNIlock

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KIPP ZERO POINT Clamping Technology-8

Technical information UNI lock zero point clamping system Application The modular structured flexible UNI lock zero point clamping system was specifically developed for the machining and non-machining fields. This system enables a quick and accurate clamping and referencing of fixtures and workpieces on all production machines, machining centres, EDM‘s and inspection equipment. Whether subplate, fixture, vice or workpiece, this system allows an exchange with a defined reference point in a matter of seconds and repeat accuracy of less than 0.005 mm. Your benefit The advantages • Modular system...

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KIPP ZERO POINT Clamping Technology-9

Technical information UNI lock zero point clamping system Spigot arrangement/set-up The workpieces, fixtures or subplates are positioned and clamped using spigots. There are three different spigot types. Centring spigot Compensating pin Clamping spigot fixed in x and y direction (reference point) fixes the free axis (studs) Spigot with undersize (no centring function only clamping function) For individual clamping, positioning is done with centring spigot + 2 cylindrical pins 1 = fastening with grub screw DIN 913 2 = fastening with DIN 912 screw through the tightening bolt 3 = fastening with DIN...

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KIPP ZERO POINT Clamping Technology-10

Material: Clamping module mild steel. Base plate steel 1.1730. Version: Clamping module contact surfaces case-hardened and ground. Base plate ground on both sides. Sample order: K1009.1000149199 Note: Completely mounted multi-clamping stations with integrated UNI lock 0138 mm mounting clamps. The clamping stations are secured to the machine table directly or with clamps. Common bore patterns are pre-centred on the rear side for mounting. Clamping stations can be aligned via the 14H7 reference holes. The clamping stations are actuated via a central pneumatic connection. The high clamping forces...

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KIPP ZERO POINT Clamping Technology-11

K1009 UNI lock clamping station Material: Clamping module mild steel. Base plate steel 1.1730. Version: Clamping module contact surfaces case-hardened and ground. Base plate ground on both sides. Note: Completely mounted multi-clamping stations with integrated UNI lock Ø138 mm mounting clamps. The clamping stations are secured to the machine table directly or with clamps. Common bore patterns are pre-centred on the rear side for mounting. Clamping stations can be aligned via the 14H7 reference holes. The clamping stations are actuated via a central pneumatic connection. The high clamping forces...

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KIPP ZERO POINT Clamping Technology-12

K1003 UNI lock installation clamp Without rotation lock Material: Steel. Version: Contact surfaces case-hardened and ground. With rotation lock Internal support 80 Supplied with: 1x clamping module incl. 6x mounting bolts. 6x screw caps. 2x air connection O-rings. 1x installation O-ring. Note: The UNI lock mounting clamps can be mounted in any position, with or without projection on machine tables, in fixtures (tooling plates, cubes, tombstones, etc.). The modular design lets the number of clamps and distance between the clamps to be ideally adjusted to suit your clamping task. The clamps can...

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KIPP ZERO POINT Clamping Technology-13

KIPP UNI lock double clamping module Material: Steel. Version: Contact surfaces case-hardened and ground. Sample order: K1122.1381500 Note: UNI lock double clamp modules are particularly suitable for the direct clamping of workpieces. Workpieces with complex geometry can be completely machined on 4 and 5 sides. UNI lock double clamp modules can be mounted in any position. The high clamping forces are generated by the integrated spring package. (the unit clamps while not pressurised). Clamping is released pneumatically. The following clamping forces are possible with the UNI lock clampng pin in...

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KIPP ZERO POINT Clamping Technology-14

Material: Steel. Version: Contact surfaces case-hardened and ground. Sample order: K1123.1605050 Note: UNI lock manual clamping modules can be adapted directly to machine tables with grid holes or T-slots, and to grid hole subplates with 50 mm grid spacing system size M10/M12/M16. The UNI lock manual clamping module H 50 is particularly suitable for machines with reduced Z travel. The low installation height of the manual clamping module facilitates full utilisation of the Z travel. The UNI lock manual clamping module H 50 can be mounted in any position. Supplied with: 1 manual clamping module...

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