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- KIPP VICE Clamping Technology
KIPP VICE Clamping Technology
KIPP VICE Clamping Technology
The document provides a detailed overview of various clamping systems, including 5-axis and 3-axis systems, centric clamps, NC vices, and multi-clamping systems. Each system is described with technical information and product listings.
This section highlights the 5-axis clamping system designed for optimal machining of complex workpieces. Key features include high clamping rigidity, optimal accessibility, and reduced tooling costs, with a large clamping width and adjustable clamping depth.
The clamping technology ensures force flow separation and workpiece positioning, transferring only weak forces to the machine table, resulting in high clamping force and maximum stiffness.
The system is suitable for clamping unmachined parts and can be connected for cross-clamping, offering flexibility in clamping various workpiece dimensions.
Each clamping system includes detailed technical specifications and product listings, with accessories such as seating ledges, jaw plates, and extension shafts.
This section covers the multi-clamping system, highlighting components like hard and soft stops, wedge clamps, and stops with positive down force, designed for versatility in clamping multiple workpieces.
Service hours and contact details for customer support are provided.
The clamping systems are compatible with common T-slots, grid, and fastening hole spacings. The 5-axis system supports clamping forces up to 42 kN and clamping widths from 22 to 236 mm, extendable with extension shafts.
Key components include fixed and movable jaws, base plates, clamping pins, threaded spindles, and various screws and nuts, made from materials like case-hardened steel and tool steel.
Various clamping heights are achievable with riser plates, ranging from 100 mm to 250 mm, with specific order numbers for different configurations.
The systems are designed to prevent jaw widening under load and distortion of the machine table, ensuring extreme rigidity and high cutting forces.
Accessories such as stop sets, extension shafts, and jaw adapters for round workpieces enhance the functionality of the clamping systems.
Examples of real-world machining scenarios demonstrate the versatility and efficiency of these clamping systems in producing high-precision workpieces.
1. Materials and Versions: Components are made from carbon steel, tempered and black oxidized, with precision diameters ground.
2. Sample Orders: Examples of sample orders are provided for different components.
1. Fastening Sets: Used for aligning and securing clamping systems on tables with T-slots.
2. Centric Vices: Recommended for use with a torque wrench to control clamping force.
1. Centric Vices: Offer centering precision of +/- 0.02 mm and are suitable for automation.
2. NC Vices: Provide repeat accuracy of ≤ 0.01 mm and are adaptable for various machine tables.
1. Components: Include base rails, stops, and wedge clamps made from carbon steel.
2. Functionality: Designed to clamp diverse workpieces securely.
1. Clamping Force Diagrams: Illustrate the relationship between torque and clamping force.
2. Dimensional Tables: Provide detailed measurements and specifications for different products.
1. Versatility: Components are designed for flexible use across different systems.
2. Precision and Control: Emphasis on precision in clamping and alignment.
3. Adaptability: Products are adaptable to various machine tables and clamping requirements.
Detailed specifications for mechanical components, including stops, prisms, base rails, seating ledges, and keyway nuts, are provided.
Sample order numbers are provided for each component type, indicating how to specify and order these parts.
Components adhere to specific standards, such as the use of socket screws DIN 912.
Specific order numbers are suggested for different versions of components to ensure correct specifications.
Tables provide detailed measurements for each component, including dimensions and tolerances.
Contact details for HEINRICH KIPP WERK KG are provided for sales and technical inquiries.
Catalog excerpts
VICE Clamping Technology Edition 01 2018 Clamping Technology Standard Elements Operating Parts
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5-axis clamping system compact Centric clamp Multi-clamping system
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Product overview 5-axis clamping system compact Adapter shafts K0991 Seite 18 Base plates K0994 Seite 19 5-axis clamping system compact smooth vice jaws K0973 Vice jaws complete K0976 Seite 14 Jaw plates smooth K0975 Seite 15 Jaw plates with pins K0975 Seite 22 Jaw plates smooth for pendulum jaws K1001 Seite 15 Jaw plates machinable K0975 Jaw plates with pins for pendulum jaws K1001 Seite 16 Seating ledges K0974 Seite 23 Centre jaws K0987 Seite 17 Seating ledges screw-on K0974 Jaw plates smooth for centre jaws K1002 Seite 17 Extension shafts K0990 Jaw plates with pins for centre jaws K1002
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Product overview 5-axis clamping system compact Jaw pins K0946 Seite 26 Cylinder clamping sets K0989 Seite 27 Couplings for cross-clamping K0992 Seite 28 Stop sets K0993 Seite 29 Clamping claw sets K1008
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3-axis and 5-axis vices Jaw plates machinable K0944 3-axis clamping system for grid plates K0939 5-axis clamping system for grid plates K0939 Extension shafts with union nut K0947 Shoulder screws Form B K0815
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Product overview Centric vices Centric vices jaw width 65 mm Centric vices jaw width 80-125 mm K1237 Attachment jaws stepped, with grip rail K0587 Attachment step jaw with gripper for NC vice K1273
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Product overview Multi-clamping system Stop with positive down force Page 73 Base rails Page 74 Multi-clamping system hard stops Seating ledges Page 68 Multi-clamping system soft stops Keyway nuts round Page 69 Wedge clamps jaw face smooth or serrated Page 70 Wedge clamps machinable Page 72 Stop carbide-coated and serrated Page 72 Stop prism
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5-axis clamping system compact
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5-axis clamping system compact Function We are setting standards with the new „KIPP 5-axis clamping system compact" in this field. The system was specifically designed for the optimal machining of complex workpieces on modern 5-axis machines. The intelligent clamping technology increases clamping rigidity for the highest cutting and feed forces. The optimal accessibility to the workpiece allows short, standard tooling to be used. Tooling costs are significantly reduced. Positioning unit with jaw plate Clamping element Fine adjustment with knurled screw Clamping screw Extension shafts Base plate...
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Forces The new clamping technology ensures force flow separation and workpiece positioning. The intelligent force distribution in the system allows only weak forces to be transferred to the machine table. NEW CLAMPING TECHNOLOGY PATENT PENDING n Division of force flow and positioning n Highest clamping force on the workpiece n Maximum stiffnessn Centric tension Thrust point Deflection occurs in the clamping element Clamping elements Locators
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5-axis compact clamping system incl. clamping jaw with pins for clamping unmachined parts, and screwed-on seating ledges. The clamping depth can be determined by milling a seat. Clamped blank. Sure set-up through positive clamping pins. Blank after clamping. Clamping pin imprint is visible on the edge of the workpiece.
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With the coupling for cross-clamping, two 5-axis clamping systems can be compactly connected with each other offset by 90 degrees. Setups for workpieces with different dimensions of 4 sides are possible. 5-axis compact clamping system positioned directly on the machine table. Use of pendulum jaws which also act as fixed jaws. Workpiece clamping with smooth jaws. Platzierung direkt auf KIPP Nullpunktspannsystem über integrierte Spannbolzen in der 5-Achs Spanner kompakt Grundplatte.
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5-axis clamping system compact Material: Base plate and jaw hardened steel. Vice jaws tool steel. Version: Jaws black oxidised. Jaw plates bright. Sample order: K0973.124000901500 Note: The clamping jaws can be re-adjusted to new workpieces rapidly and securely thanks to ease of use and quick adjustment by means of a scale. The workpiece always centres itself due to the symmetrical structure of the 5-axis clamping system. Short standard tools can be used thanks to optimum accessibility to the workpiece This reduces tooling costs significantly. Clamping widths from 20 mm to 320 mm are possible. Assembly: The...
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Material: Tool steel. Version: Hardened, bright. Sample order: K0975.0900 Note: For clamping pre-machined workpieces and for final machining. Supplied singly. KIPP Jaw plates smooth Material: Tool steel. Version: Plate hardened, bright. Pins hardened, black oxidised. Sample order: K0975.0901 Note: For positive clamping without preforming, e.g. rough pieces, heavy cutting, castings etc. Supplied singly. KIPP Jaw plates with pins
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KIPP Machinable jaw plates Order No. B Carbon steel. Version: Black oxidised. Sample order: K0975.0902 Note for ordering: Supplied singly. Note: Machinable jaw plates are ideal for gripping on workpiece contours and machining in steps.
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Seating ledges t1 KIPP Seating ledges Version: Bright. Sample order: K0974.0900312 Note: The seating ledges are suitable for adjusting the clamping depth of the workpiece on the compact 5-axis clamping system. The 12 mm version does not interfere with the positive-down effect. By the 17 mm version, the positive-down force is reduced but causes less edge deformation. Supplied in pairs. Accessories: for K0973 Seating ledges screw-on KIPP Seating ledges, screw-on Order No. B H Material: Steel. Version: Bright. Sample order: K0974.0900515 Note: Screw-on seating ledges are used to set the seating...
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Extension shafts Material: Carbon steel. Version: Black oxidised. Sample order: K0990.060 Note: For setting the clamping width. Supplied with union nut. The extension shafts can be combined as required. KIPP Extension shafts Adapter shafts Material: Carbon steel. Version: Black oxidised. Sample order: K0991.060 Note: For setting the clamping width. Supplied with union nut. The adapter shafts are linked to the vice jaws by the lateral holes. An adapter shaft must be mounted in every compact 5-axis clamp. KIPP Adapter shafts
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