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Milling Inserts v04.23

Milling Inserts v04.23
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Milling Inserts v04.23

Product catalog summary
Company Overview
Heikenei Tools, established in 1983 in Istanbul, Turkey, specializes in producing indexable tool holders, holding systems, and carbide inserts. The company aims to be a global leader in machine tool products by providing high-quality and innovative solutions.
Vision and Mission
Heikenei Tools aspires to lead the world in machine tool products, offering creative solutions that help customers thrive while supporting the local economy. Their mission focuses on delivering first-class quality and innovative machine tools, continuously improving to meet customer needs, and valuing employee contributions.
Product Offerings
The document details various grades of indexable milling carbide inserts, each designed for specific applications and materials, such as non-ferrous materials, heat-resistant materials, and high-speed finishing of steel.
Technological Advancements
Heikenei Tools employs advanced methods and techniques, including AlTiN coatings with innovative nanostructures, to maintain optimal cutting conditions across a diverse range of materials.
Location and Cultural Context
Istanbul, where Heikenei is based, is a city rich in history and culture, bridging Asia and Europe, and is a major cultural and financial center.
Specifications
The document provides detailed specifications for various cutting tools and indexable inserts used in machining processes, including item codes, cutting materials, order numbers, availability, and dimensions.
Cutting Parameters
Suggested cutting parameters are provided as guidelines, emphasizing the versatility of the tools for chamfering and deburring purposes.
Unique Characteristics
The tools are designed with positive basic geometry for easy cutting and increased productivity, featuring multiple cutting edges for precise concentricity and reduced vibration.
Tool Systems
Multifunctional tool systems are described, reducing the need for multiple tool holders and offering a range of cutting materials for optimal results across various materials.
Conclusion
This technical document serves as a comprehensive guide for selecting and utilizing cutting tools and inserts in machining processes, highlighting their specifications, unique features, and recommended usage parameters.
Tool System Overview
The tool system features a positive basic geometry that facilitates cutting, with a milling process benefiting from seven cutting edges. The system's low power consumption allows for high metal removal even on inefficient older machines.
Specifications
Detailed tables provide information on milling cutter diameters, ramping angles, insert geometries, and cutting parameters.
Execution Types
Different execution types for face milling cutters, end milling cutters, and screw-on types are outlined, with diameter ranges provided in both metric and inch measurements.
Unique Characteristics
Tools with 8 and 16 cutting edges are highlighted for increased productivity and stability, with features like WIPER geometry ensuring high-quality surface finishes.
Tables and Charts
Detailed tables list dimensions, item codes, order numbers, and availability for various tool components, including fastening screws and torque wrenches.
Specifications
The document provides detailed specifications for face milling cutters with a 90° angle, including dimensions, item codes, order numbers, and availability.
Unique Characteristics
The milling cutters are designed with negative geometry for process security during roughing operations, featuring six cutting edges for increased productivity.
Cutting Data Recommendations
Cutting data recommendations are provided for different materials and hardness levels, specifying cutting speeds for both dry and wet conditions.
Tool System Features
The tool system is versatile, using one basic body for two machining processes, with features like internal coolant supply and inserts with higher thickness for increased stability.
Insert Geometry and Execution
Details on insert geometry for different models are provided, including specifications on cutting depth and feed rates.
Additional Features
Tools with narrow and very narrow divisions are available, with ultrahard fine-grain carbide used for high wear and fracture resistance.
Overview
The document provides detailed specifications and recommendations for using "Flatcut" and "Ballcut" inserts with specially designed tools to achieve high precision and process stability in milling operations.
Specifications
Inserts and tools are available in various sizes, with soldered solid carbide tools designed to reduce vibrations and improve surface finishes.
Tool Types and Dimensions
End milling cutters are available with steel shanks and solid carbide shanks, with metric diameter ranges from Ø 8 to Ø 32 mm.
Cutting Data
Detailed cutting depth and feed rate data are provided for various insert geometries across different sizes.
Material and Insert Specifications
Inserts are categorized by cutting materials and are available in various dimensions, with specific ordering numbers and availability status.
Applications
The tools and inserts are suitable for copy milling, helical interpolation, and linear ramping applications.
Overview
The document is a technical catalog detailing various cutting tools and inserts, focusing on their specifications, dimensions, and unique characteristics.
Sections
  • Specifications: Lists various cutting tools with specific dimensions, item codes, and order numbers.
  • Procedures: Outlines the use of different tools for specific machining processes.
  • Standards and Recommendations: Highlights the unique characteristics of the tools.
  • Tables and Data: Contains tables listing the dimensions and specifications of various tools.
Key Information
  • Unique Characteristics: Tools are designed for versatility and optimal performance.
  • Tool Types: Includes BALLCUT, FLATCUT, and ISO ALUNGE tools.
  • Dimensions and Availability: Detailed dimensions for each tool type are provided.
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Catalog excerpts

Milling Inserts v04.23-1

We Produce Indexable Tool Holders, Holding Systems & Carbide Inserts. Your Industrial Solutions Partner. CARBIDE INSERTS 2023 V04.23

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Milling Inserts v04.23-3

Industrial Machining Tools HEIKENEI TOOLS

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Milling Inserts v04.23-5

Vision Our vision is to be the world leader in machine tool products, providing our customers with high-quality and creative solutions that will allow their companies’ to prosper while contributing to the local economy. We will work closely with our customers in order to provide optimal products to meet their company goals and needs. We feel our passion for our products is shared by our customers because of the innovation, quality and design found in each one. HEIKENEI TOOLS & INDUSTRIAL SOLUTIONS

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Milling Inserts v04.23-7

Mission Statement Heikenei Engineering Solutions Company’s mission is to provide first-class quality and innovative machine tools and services in response to our customers’ needs. As well to continuously improve in order to meet the ever-changing needs of our customers. Heikenei also values the commitment, skills, attitude and effort of its employees which is essential for the success of the company. The organization believes that by maintaining a healthy business relationship with its customers, suppliers, and employees it will result in further growth, success and future prosperity of the organization.....

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Milling Inserts v04.23-8

İstanbul / TURKEY Augusta, Antonina, Nova Roma, Byzantion, Byzantium, Constantinople and finally Istanbul… These exciting names reminds the mysterious and enchanting past of the city. Istanbul can be considered as the combination of the old and modern city, as well as Islamic and Mediterranean mixture of cultures in a captivating atmosphere. There are only few cities in the world that can be so delightful to experience and enjoy as Istanbul. A quick look at Istanbul’s features more than 8,500 years of history, capital of 3 glorious empires, the Roman, Byzantine and Ottoman Empires, a magical...

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Milling Inserts v04.23-9

Istanbul is located partly in Asia and the other part in Europe. Its geographical position as well as its rich history are responsible for a fascinating melting pot of cultures. Tourists are flocking to experience this magical city full of contrasts for themselves, making it the 5th most popular tourist destination in the world. Istanbul offers an unforgettable experience for its travelers, with its colorful daily city life and dynamic nightlife. The beautiful silhouette of the city combines historical sites and monuments such as Roman aqueducts, Byzantine churches, Venetian towers, Ottoman palaces...

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Milling Inserts v04.23-11

INHALTSVERZEICHNIS TABLE OF CONTENTS WENDESCHNEIDPLATTEN INDEXABLE INSERTS PLANFRÄSEN 45° FACE MILLING 45° CUTTING DATA RECOMMENDATIONS FOR MILLING 45° CUTTING DATA RECOMMENDATIONS FOR 90° BALLCUT / FLATCUT WENDESCHNEIDPLATTEN / INSERTS CUTTING DATA RECOMMENDATIONS FOR 3D MILLING

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Milling Inserts v04.23-12

GRADES OF INDEXABLE MILLING CARBIDE INSERTS Bohren Drilling Fräsen Milling Drehen Turning Harte Werkstoffe Hard materials Hochwarmfest High temperature materials NE-Metalle Non-ferrous metals Grauguss Grey cast iron Bearbeitungsverfahren Application Rostfrei Stainless Werkstoffgruppe Material group Anwendungsbereich Application range Stahl Steel Sorte Grade Anwendungsschwerpunkt Application peak Gesamtbereich nach ISO 513 Full range to ISO 513 Hauptanwendung Main application eitere Anwendungen W Further applications Standardsorte Standard grade

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Milling Inserts v04.23-13

GRADES OF INDEXABLE MILLING CARBIDE INSERTS Bohren Drilling Fräsen Milling Drehen Turning Harte Werkstoffe Hard materials Hochwarmfest High temperature materials NE-Metalle Non-ferrous metals Grauguss Grey cast iron Rostfrei Stainless Bearbeitungsverfahren Application Stahl Steel Sorte Grade Werkstoffgruppe Material group Anwendungsbereich Application range Anwendungsschwerpunkt Application peak Gesamtbereich nach ISO 513 Full range to ISO 513 Hauptanwendung Main application eitere Anwendungen W Further applications Standardsorte Standard grade

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Milling Inserts v04.23-14

GRADE DESCRIPTION MILLING HXN10M (N10) This uncoated grade is designed specifically for machining non-ferrous materials, including aluminum and aluminum alloys with silicon content less than 6%, and is manufactured to meet the highest quality standards. The positive insert geometry ensures an exceptionally smooth cutting behavior, and the use of premium grades with high wear resistance, along with precise production technologies for sharpness and cutting edge design, helps prevent buildup edge formation and ensures optimized chip behavior. HAS35M (S35) HAS35M grade has a good balance between...

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Milling Inserts v04.23-15

GRADE DESCRIPTION MILLING HAP20M (P20) The HAP25M grade can be substituted with a tougher alternative, featuring a CVD coating which provides exceptional resistance against abrasive wear. This grade is particularly ideal for steel material face milling operations, where higher cutting speeds and stable conditions are maintained during dry machining, resulting in more economical outcomes. HAP25M (P25/M25) A versatile grade designed for milling operations on unalloyed, low alloyed, high alloyed, and stainless steel materials. This PVD coated grade is specifically tailored for high speed cutting,...

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Milling Inserts v04.23-16

DURCH DIE ANWENDUNG FORTGESCHRITTENER METHODEN UND TECHNIKEN ERZIELTE VORTEILE. BENEFITS GAINED THROUGH THE APPLICATION OF ADVANCED METHODS AND TECHNIQUES. Wir können durch die Verwendung einer breiten Palette von Schneidstoffsorten, die für eine vielfältige Materialpalette entwickelt wurden, die besten Schneidbedingungen aufrechterhalten. We are able to maintain the best cutting conditions by utilizing a wide variety of cutting grades designed for a diverse range of materials. AlTiN Schicht, mittels CVD-Technologie abgeschieden. AlTiN layer, deposited by means of CVD technology Die PVD AlTiN-Beschichtung...

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Milling Inserts v04.23-17

BEZEICHNUNGSSYSTEM DESIGNATION SYSTEM Symbolerklärung für Fräsoperationen Symbols for milling operations Planfräsen Face milling Tauchfräsen Plunge milling FACE MILLING Gassenfräsen Pocket milling PLUNGE MILLING Zirkularfräsen Helical interpolation HELICAL INTERPOLATION POCKET MILLING Eckfräsen Shoulder milling Taschenfräsen Pocketing SHOULDER MILLING Nutfräsen Slot milling Besäumen Trimming Trochodiales Fräsen Trochodial milling Rampe eintauchen Linear ramping LINEAR RAMPING Kopierfräsen Copy milling COPY MILLING Fasen Chamfering CHAMFE

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.