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Material Testing on Plastics and Composites

Material Testing on Plastics and Composites
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Material Testing on Plastics and Composites

Product catalog summary
Introduction to Plastics
Plastics are synthetic or semi-synthetic materials with a polymeric structure, capable of being molded into various shapes. They are primarily composed of organic polymers and can be categorized as thermosetting or thermoplastic. Their mechanical properties are influenced by their chemical composition and structure, including molecular weight and crosslinking.
Material Testing on Plastics
Material testing involves evaluating mechanical properties such as tensile strength, bending, compression, and impact resistance. Standards like ISO 527 and ASTM provide guidelines to ensure consistency and accuracy in these tests.
Tests and Standards
Standardized tests under ISO and ASTM include tensile tests (ISO 527, ASTM 638), bending tests (ISO 178), and impact tests (ISO 179). Each test offers specific applications and advantages, such as cost-effective specimen preparation and accurate results.
ISO 527:2012 Changes
The 2012 version of ISO 527 introduced changes such as increased specimen length for improved Young's modulus measurement, detailed strain measurement requirements, and normative appendices for computer-supported yield point determination.
Requirements on Universal Testing Machines (UTM)
Universal Testing Machines must ensure precise specimen alignment and avoid pre-tensioning to accurately measure material properties. Proper clamping and preload settings are essential for reliable results.
H&P Solutions for Polymer Mechanical Testing
Hegewald & Peschke offer various machine configurations and testing solutions, including extensometers and grips suitable for different materials and testing conditions. Their systems support high precision and adaptability for composite testing.
Applications and Examples
Applications include testing of fibre-reinforced composites, elastomers, and other materials under various conditions, including temperature-controlled environments. The use of video extensometers allows for detailed strain analysis up to fracture.
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Catalog excerpts

Material Testing on Plastics and Composites-1

(lB\ Hegewald & Peschke MeB- und Pruftechnik GmbH

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Material Testing on Plastics and Composites-2

'WEST MelB- und Pruftechnik GmbH Content > What are Plastics? > Material Testing on Plastics > Test & Standards > ISO527:2012; changes towards THE version from 1993 > Requirements on UTM >-H&P solutions for polymer mechanical testing > Machine configurations > Applications/ Examples

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Material Testing on Plastics and Composites-3

“any one of a large number of synthetic usually organic materials that have a polymeric structure and can be moulded when soft and then set, esp. such a material in a finished state containing plasticizer, stabilizer, filler, pigments, etc. Plastics are classified as thermosetting (such as Bakelite) or thermoplastic (such as PVC) and are used in the manufacture of many articles and in coatings, artificial fibres, etc.” https://CollinsDictionary.com “Plastic is a material consisting of any of a wide range of synthetic or semi-synthetic organics that are malleable and can be molded into solid objects...

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Material Testing on Plastics and Composites-4

Plastics The mechanical properties depend on: • chemical constitution • primary structure - tacticityof ligands - isomery (head-tail, stereo, rotation) - branches - chemical blocks - grafting structure - molecular weight - crosslinks • secondary structure - Thermoplastics - amorphe or semi crystalline - Duroplastics-mainly crosslinked - Elastomers - mainly crosslinked

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Material Testing on Plastics and Composites-5

'vssr MeB- und Pruftechnik GmbH Plastics Low cost - ease of manufacturing - versatility - mainly organic compounds Extruded-Injection molded-Textiles-Foils-Packaging-Yarns-Composites-Blends-. Thermoplastic Extrudes Polymer Blends Fillers (isotrope) Composites (anisotrope) l^Oraebonifl Carbcn PifrPtifl O’ Cw-yw Ij* Up-FrflPneg W Degree Ljp1 Up Cm bon PW?i*g O' Decree Liy Up z C'Jnm t*r6pTtg 90 Dear« iuqt Ut> UhKO‘+K*^i PrePittg D‘ Oyw La* Up VJqn*r\ CirtKHT- PraPrag MTrt

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Material Testing on Plastics and Composites-7

Static tests Iosipesco test Application: DU Laminate, Cross Ply Standard: ASTM D5379 Test specimen, grain direction 0° or 90° [1] Advantages: Cost-effective specimen preparation Very accurate test results Test bench for simple compression test Standardized according to ASTM D5379 Disadvantages: Special specimen holder No pure shear load Scheme Wyoming experimental setup [1]

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Material Testing on Plastics and Composites-8

Static tests: thrust 45° tensile test Application: Cross-Ply, ±45° balanced and symmetrical Standard: EN ISO 14129, ASTM D3518 Similar: DIN 65466 Disadvantages: Biaxial stress state No pure shear load y Advantages: Cost-effective specimen preparation Very accurate test results Test bench for simple tensile test Simple experimental setup e Measurement of only 2 directions of elongation necessary Standardised according to EN ISO 14129 or ASTM D3518 r- Tab Longitudinal strain gauge

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Material Testing on Plastics and Composites-9

Hegewald & PeschkeTests and Standards Static tests: thrust 10° tensile test No uniform specimen specification Sensitive to bending/twisting, i.e. bending stresses in width/thickness direction < 3%. Application: UD laminate Advantages: Cost-effective specimen preparation Very accurate test results Test bench for simple tensile test Simple experimental setup No special specimen holder required Disadvantages: Biaxial stress state Measurement of 3 directions of strain No standardization according to ISO or ASTM, but the use of ISO 527 is possible

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Material Testing on Plastics and Composites-10

Static tests: thrust 3-Rail shear test Application: UD laminate (0° or 90° to the longitudinal axis of the rails) Standard: ASTM D4255 Advantages: Good test results Test bench for simple tensile/compression test Standardization according to ASTM D4255 Disadvantages: Large test specimen Elaborate preparation of the test specimen (drill holes) Complex specimen collection High cost

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Material Testing on Plastics and Composites-11

Static tests: thrust 2-Rail shear test Application: UD laminate (0° or 90° to the longitudinal axis of the rails) Standard: ASTM D4255 Advantages: Test bench for simple tensile/compression test Standardization according to ASTM D4255 Pure shear force applied in the area of the strain gages Disadvantages: Large test specimen Elaborate preparation of the test samples (drill holes) Complex specimen collection High cost

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Material Testing on Plastics and Composites-12

Static tests: special tests Biaxial tests for failure bodies Biaxial tensile load Torsion/tension/compressive load 2D & 3D fractured bodies according to Cuntze failure criterion [5]

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Material Testing on Plastics and Composites-13

(lB\ Hegewald & Peschke MeB- und Pruftechnik GmbH Sectionl general guidelines Section 2 test conditions for form and extruded materials Section 3 test conditions for foils and tablets Section 4 test conditions for isotrope and anisotrope fibre reinforced composites Section 5 test conditions for unidirectional fibre reinforced composites • For single phase plastics and blends, filled and unfilled, fibre reinforced materials, extruded and molded plastics, foils and plates, machine acc. ISO 5893 • Length measuring displayed with uncertainty better than 1%, i.e. for modulus ±1^m, i.e. with respect...

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Material Testing on Plastics and Composites-14

ISO 527 Normative changes in 2012 Increase Lo for 1A specimen from 50 to 75mm^ Two different possibilities of strain display • Nominal strain on basis of LoT ALo £ = Lo benefit for Youngs modulus Detailed description of poisson ratio Demand on measuring frequence Change of speed after modulus determination allowed, but before 0.3% strain (9.6) Various tests can be conducted with one specimen (modulus + test to fracture) Definition of tolerance to specimen thickness (hmax-h)< 0.1mm Value of precision Normative appendix for computer supported determination of yielding point Detailed requirement...

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Material Testing on Plastics and Composites-15

(lB\ Hegewald & Peschke MeB- und Pruftechnik GmbH ISO 527 stress-strain graphs • Yield stress ay: first stress, when no stress 08increase at increase of strain • Modulus between 0.05% and 0.25% • Nominal strain: related to LoT U for strains beyond any yielding point • Strain until yielding point related to Lo

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Material Testing on Plastics and Composites-16

Method A ISO 527 strain display Method B New in version 2012 - one plot Two graphs needed to display all results Ey via long travel extensometer Especially with optical ext. 2-sided measurement is suggested, in any case deformation and flexural effects must be avoided

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