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Electric flange heaters

Electric flange heaters

Electric flange heaters

Product catalog summary
Overview
Heatsystems electric flange heaters are designed for direct heating of various liquid and gaseous media. They are suitable for heating a wide range of substances including oils, water, and non-flammable gases.

Materials
The heaters are constructed using various materials for the tube plate and heating surface, including different grades of stainless steel, Incolloy, Hastelloy, copper nickel, and titanium. Special materials like niobium and tantalum are also available.

Technical Specifications
Heaters are available in different configurations, such as DN 300 with 72 cartridge heaters and a capacity of 320 kW, or DN 200 with 24 cartridge heaters and a capacity of 80 kW. Connection housings can accommodate up to 800 kW at 1,110 volts.

Temperature Control
Temperature controllers and limiters can be installed in the connection housing. Options include electromechanical and electronic evaluation systems, with additional features like overheating protection.

Design and Construction
The design is optimized using computer-aided methods to ensure efficient surface load and capacity. The heaters are available in various diameters and are welded gas-tight into the flange plate. Flange plates can be customized according to different standards and customer requirements.

Connection Housing
Available in steel or stainless steel, the connection housing is wired for easy connection. It can include temperature controllers, limiters, and overheating protection, with electrical protection types up to IP 65.

Additional Options
Heaters can be customized with features like dead-leg-free versions, material certification, explosion-proof housings, and combined heating methods. Other options include exchangeable ceramic heating elements and mounted rollers for easy insertion.

Compact Electric Flange Heaters
These are specifically designed for heating drinking water with low surface load and built-in temperature control features. They include a frost protection circuit and temperature limiter, eliminating the need for separate switching contactors.

Design Variants
Variants include heaters with exchangeable ceramic elements and combined electric and hot oil heating. Modified designs allow for larger heated surfaces and optimized flow paths for higher heat surface loads.

Applications
Heaters are used in various applications, including tank plug-in pre-heaters for heavy oil tanks, ensuring efficient heating at specific tapping points.
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Catalog excerpts

Electric flange heaters-1

Electric Flange Heaters heatsystems electric flange heaters were designed for direct heating of various liquid and gaseous media. They are used preferably for heating: ■ fully desalinated water ■ non-agressive circuit water ■ non-flammable gaseous media and Usual materials for heatsystems electric flange heaters Tube plate Stainless steel AISI 316Ti (1.4571) Stainless steel AISI 316L (1.4404/1.4435) Stainless steel AISI 904L (1.4539) All other common stainless steels DN 300 / 72 cartridge heater I capacity 320 kW. DN 200/24 cartridge heater I capacity 80 kW. Heating surface Stainless steel AISI 316Ti (1.4571) Stainless steel AISI 316L (1.4404/1.4435) Stainless steel AISI 309(1.4828) Stainless steel AISI 904L (1.4539) Stainless steel Incolloy 800 (1.4876) Stainless steel Incolloy 825 (2.4858) Stainless steel Hastelloy C-278 (2.4819) Copper nickel CuNMOFe Special materials: Niob / tantalum and similar Am Hohmelskopf 8- D-51580Reichshof Tel.++492265/9970-0- Fax ++492265/997070 • e-mail: [email protected] • www.heatsystems.de FHKI/09

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Electric flange heaters-2

TECHNICAL INFORMATION Electric Flange Heaters heatsystems electric flange heaters consist of the following components: Design and construction Computer-aided design of the surface load of the heating surfaces ensures optimum design and capacity. Optimisation based on the film temperature. Heating surface Highly compressed tubular heater, rod-shaped cartridge heater or oval tube heater. Material, dimensions and length individually adapted to the application. Welded gas tight into the flange plate. Inserted tubular heater diameters are e. g. 6.5 mm, 8.5 mm, 16 mm, Cartridge heater diameters 8.5...

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Electric flange heaters-3

TECHNICAL INFORMATION Electric Flange Heaters Other options in heatsystems electric flange heaters: dead-leg-free version roughness depth of the parts which come into contact with the medium Ra <0.8 µm material certification according to EN 10204-3.1 acceptance by TÜV, GL, DNV, LR, BV gap between pipe plate and heating elements reduced to minimum deadleg (nearly dead-leg-free version) heater in the connection housing to reduce condensation fan in the connection housing to prevent too high temperatures pressure compensation element to prevent condensation in the connection housing explosion-proof...

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Electric flange heaters-4

TECHNICAL INFORMATION Connection housing, heat-insulated, here for an operating temperature of 380 °C (installed vertically). Exchangeable ceramic heating elements. Customized flange plate. Capacity 600 W / 24 V. Medium rape seed oil. Customized, square flange plate. Capacity 12 kW / medium hot water. Mounted rollers as insertion aid.

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Electric flange heaters-5

TECHNICAL INFORMATION Compact Electric Flange Heater for Heating of Drinking Water Worldwide, a large number of stainless steel vessels are installed as drinking water vessels. Screw-in tubular heaters are mainly installed there although a flange connection is provided on the vessel for the heatsystems compact electric flange heater. Screw-in heaters often fail depending on the water quality. This is usually the result of installing heaters with too high surface load. For this reason, the series of heatsystems compact electric flange heaters with surface loads of only approx. 32 W/sq inch was...

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Electric flange heaters-6

TECHNICAL INFORMATION Compact Electric Flange Heaters for the Heating of Drinking Water A C Please state the version (see page FHK 5/09E) and stock no. when ordering.

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Electric flange heaters-7

Electric Flange Heaters Electric flange heater with exchangeable ceramic heating elements. It is possible to change heating elements without draining the medium. This version is used when large vessels are heated electrically. heatsystems flange heater with combined electric and hot oil heating.

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Electric flange heaters-8

Electric Flange Heaters Modified arrangement of the heating elements in comparison with the conventional design enables a larger heated surface with the same nominal width and immersion length. Heaters with identical geometrical dimensions enable greater capacity with the same surface load. Optimized flow paths enable higher heat surface loads. Tank plug-in pre-heater for electric heating of the tapping point in a heavy oil tank. The heated heavy oil is tapped directly from the protective pipe; the heavy oil is heated specifically at the tapping point. Am Höhmelskopf 8 · D-51580 Reichshof · Tel.++49...

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