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MBBR / IFAS WASTEWATER TREATMENT

MBBR / IFAS WASTEWATER TREATMENT

MBBR / IFAS WASTEWATER TREATMENT

Product catalog summary
Introduction
The document discusses the ActiveCell process by Headworks BIO Inc, a fixed film wastewater treatment method using MBBR/IFAS technology. It is designed for municipal and industrial applications to meet stringent BNR discharge requirements, offering advantages in BOD/COD reduction, nitrification, total nitrogen removal, and phosphorus removal.

Applications
The ActiveCell process is applicable in various sectors including municipal, industrial, marine, food & beverage, and pulp & paper industries.

Key Features
  • 15+ years of R&D and installations operating successfully since 1999.
  • Customizable solutions with superior media design.
  • Stainless steel wedge wire screens for media retention and aeration grid for mixing and oxygen transfer.

ActiveCell Media
The media provides a surface for biofilm attachment and acts as a shearing device to maximize oxygen transfer. It supports both heterotroph and autotroph bacteria.

Process Advantages
  • Single-pass biological process (MBBR).
  • Operator-friendly with a small footprint and low lifecycle treatment costs.
  • Expandable and customizable for new plants or retrofitting existing facilities.

Performance and Capacity
The process can double capacity and improve performance within the same footprint. An example is provided of a facility retrofitted to increase treatment capacity from 2.64 MGD to 3.96 MGD while meeting specific effluent quality standards.

Comparison and Design Conditions
The document includes a comparison chart for municipal wastewater treatment, showing the footprint and investment costs relative to MBR. The design conditions are defined for a wet weather flow of 11.4 MGD at 15°C.

Contact Information
Headworks BIO Inc is headquartered in Houston, Texas, with regional offices in Canada, India, and UAE. Contact details are provided for further inquiries.
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Catalog excerpts

MBBR / IFAS WASTEWATER TREATMENT-1

MBBR / IFAS WASTEWATER TREATMENT

 Open the catalog to page 1
MBBR / IFAS WASTEWATER TREATMENT-2

MBBR / I FAS WASTEWATER TREATMENT Headworks BIO Inc's ActiveCell process is a highly effective fixed film wastewater treatment process (MBBR/IFAS) that is industrial wastewater treatment applications that need to consistently meet stringent BNR discharge requirements. The ActiveCell process offers be applied to meet effluent • Total Nitrogen Removal • Phosphorus Removal Where Have We Done It? • Food & Beverage • Pulp & Paper Media Retention Screen Stainless steel wedge wire screens retain the cultivated biofilm/ media reactor while allowing flow through to the next treatment phase. Aeration Grid...

 Open the catalog to page 2
MBBR / IFAS WASTEWATER TREATMENT-3

ActiveCell Advantage With a variety of surface areas available, ActiveCell media offers the ultimate flexibility for application customization and effluent quality control. AC450 AC920 AC515 Virgin Polyethylene media is a necessary component of any moving bed biofilm reactor, but extensive knowledge and understanding of microbiology, engineering, and process design is the key to make any MBBR/IFAS installation a success. Plastic profiles are easy to produce, but process knowledge makes it work. Partner with the process experts at Headworks BIO Inc. ActiveCell Advantages • ingle-pass biological...

 Open the catalog to page 3
MBBR / IFAS WASTEWATER TREATMENT-4

Treatment Comparisons for Municipal Wastewater Treatment Comparisons Chart Effluent < 10 mg TN/L Effluent < 10 mg TN/L 100 4000 Footprint, m2 43,000 m3/day wet weather design flow, 3500 80 3000 60 2500 2000 40 1500 1000 Note: Calculations of the footprint for each process combination does not include pre-treatment, nor does it include any kind of sludge handling facilities. The footprints shown only include the area occupied by different process reactors and tanks, and it is assumed that these reactors and tanks are rectangular and that they share walls whenever possible. 20 Investment Costs,...

 Open the catalog to page 4

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.