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Smart Products Catalogue

Smart Products Catalogue
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Smart Products Catalogue

Product catalog summary
Smart® Products Overview
Smart® Products offer a range of banding and tie systems designed for industrial applications, especially in subsea and offshore environments. The product line includes Smart® Band, Smart® Tie, Smart® Protector, and Smart® Installation Tools.

Smart® Band Compact
The Smart® Band Compact 32mm system is an advanced banding solution with a 60% reduction in buckle size, suitable for diameters as low as 250mm. It maintains high strength due to glass fiber reinforced yarn, ideal for subsea applications like VIV Strake attachment.

Performance & Material Specifications
The system offers a maximum strength of 2689 kgf and withstands temperatures up to 100°C. The band dimensions are 32mm in width and 4.7mm in thickness.

Smart® Band Hybrid
This system features a low-profile composite buckle, providing high strength and flexibility for offshore and onshore applications, as an alternative to corrosion-resistant alloys.

Smart® Band Standard
A non-metallic band and buckle solution for lightweight applications like sign fixing and HVAC, offering strengths up to 264 kgf.

Smart® Tie
A heavy-duty polymer tie wrap with high temperature and chemical resistance, suitable for downhole and offshore applications, withstanding loads over 1200 kgf and temperatures up to 175°C.

Smart® Protector
A range of polymer cable protectors for downhole, subsea, and flow line applications, offering high temperature resistance up to 250°C.

Smart® Installation Tools
Tools for installing Smart® Bands and Ties, including manual and pneumatic options, designed for ease of use and quick installation.

Applications
Piggyback Pipelay: Used for attaching lines to main pipelines with piggyback clamps.
Cable, Riser & Flowline Protection: Provides impact and abrasion resistance for subsea cables.
Flotation and Buoyancy: Clamps buoyancy products on risers and flowlines.
VIV Strakes: Ideal for attaching strakes to risers in deepwater environments.
Wind Farms: Suitable for attaching cables or brackets to wind farm structures.
Other Applications: Used for sensor attachment, pile protection, and downhole applications.

Conclusion
Smart® Products provide innovative solutions for industrial banding and cable protection, focusing on high strength, durability, and ease of installation, particularly in challenging environments like subsea and offshore.

Contact Information: For more information, visit the HCL Fasteners website or contact their offices in the UK and North America.
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Catalog excerpts

Smart Products Catalogue-1

Product Range – March 2018  Smart® Band  Smart® Tie  Smart® Protector  Smart® Instal

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Smart Products Catalogue-2

Smart Product Literature All HCL Smart® Product Literature can be downloaded from our website: www.hclfasteners.com Smart® Products Technical Booklet Smart® Range Application Track Record Booklet SM-FT-3000 Banding Tool Manual SM-FT-1000 Banding Tool Manual Smart® Products Marine Corrosion Bookl

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Smart Products Catalogue-3

Smart® Band Compact 32mm (I’A inch) * Life expectancy is dependant on the working temperature. Refer to the Smart Products Technical Booklet for Downhole Use.. "Values may be lower depending on materials chosen please refer to Technical Booklets for more information. Key Features o 60% reduction in buckle size over 32mm Hybrid o Improved minimum diameter of 250mm over 32mm Hybrid o Increase in system strength of 345kgf over the 32mm Hybrid COMPANY WITH QUALITY SYSTEM CERTIFIED BY DNV GL = ISO 9001:2015 =

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Smart Products Catalogue-4

Band Hybrid 19mm (3/4 inch) The Hybrid name points to the unique patented design of the teeth that sit within the buckle. The low profile buckle is made from a composite of materials allowing for greater flexibility and providing a significant increase in strength over the Standard system. "Values may be lower depending on materials chosen please refer to Technical Booklets for more information. COMPANY WITH QUALITY SYSTEM CERTIFIED BY DNV GL = ISO 9001:2015 =

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Smart Products Catalogue-5

The standard name denotes the simplicity of the buckle design, allowing for ease of use & application and presenting itself within HCL's product range as the general industry solution. Smart® Band Standard is a non-metallic band and buckle system. Highly suited to lightweight applications such as temporary and permanent sign fixing and HVAC. Smart® Band Standard system is available in a variety of materials, sizes and reel lengths. It offers longlife and non-corrosive properties, making it the ideal alternative to many high grade stainless steel strapping solutions. Key Features o Strength up...

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Smart Products Catalogue-6

Performance & Material "Life expectancy is dependant on the working temperature. Refer to the Smart Products Technical Booklet for Downhole Use Smart* Tie incorporates the High Strength Tooth Feature of the Smart* Band Hybrid and Compact and creates the strongest Polymer Cable Tie in the World. Smart® Tie is a patented heavy duty polymer tie wrap, able to withstand system loads in excess of 1200kgf.* It has the advantage of being manufactured from a range of high temperature polymers, giving it superior chemical and temperature resistance up to 175°C*. Lightweight and very easy to use the Smart®...

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Smart Products Catalogue-7

The Problem The Solution Ultra deep water projects are now using new coated pipe with 5 LSPP (five layer Syntatic Polypropylene) & C25 Silicon System. Deep water pressure causes the shrinkage of the coatings generating an OD reduction of up to 10%. The result is a loss in the tension of any bands attached. In collaboration with Group Courbis of France HCL have developed the Courbhastrap. Designed to maintain tension over long life in applications where the diameter increases or decreases by up to 10% - Qualified by Technip - Total & Hereema for the Kaombo project. HCL have a dedicated team...

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Smart Products Catalogue-8

A range of polymer cable protectors for use in Downhole, subsea and flow line applications. Performance & Material "Life expectancy is dependant on the working temperature. Refer to the Smart Products Technical Booklet for Downhole Use. The Smart® Protector is a patented product developed in co-operation with Shell. It is designed to operate within restricted annular clearances, to accommodate various tubing diameters, all coupling types and most cable combinations. The Smart® Protector is not only used as a cable protector downhole it can be used to protect & attach cables in many other situations...

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Smart Products Catalogue-9

Tool Options To enable the installation of the Smart® Band and Smart® Tie HCL had to design and manufacture a range of specific installation tools. HCL has developed a range of tooling suitable for the installation of its range of Smart® Band and Smart® Ties. a. SM-TA-528A - Lightweight and easy to use, the 528A tool is a manual tool for the smaller Standard systems b. SM-FT-1000 - A highly specified manual tool which can incorporate the addition of a torque wrench to enable consistent tightening to a set tension c. SM-FT-2000 - The divers choice. Loved for its exceptional ease of use and its...

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Smart Products Catalogue-10

Smart Product Applications ® Piggyback Pipelay Cable, Riser & Flowline Protection Wind Farms There are numerous requirements for piggyback pipe lay including the attachment of Fibre Optic, Methanol and DEH lines (Direct Electrical Heating). Smart® Band is an ideal solution for attachment in conjunction with piggyback clamps of the piggyback line to the main pipeline. The installation of Subsea Cables is widespread. A key issue in this area is cable protection. HCL works alongside Half Shell Cable protection providers to provide a complete solution to the client. The Smart® Band is ideal for such...

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Smart Products Catalogue-11

One of the most common applications for Smart® Band offshore is subsea/offshore attachment of all sorts of cables and umbilicals. In many cases Smart® Band is the ideal solution. It’s safe and easy to fit and because it has no sharp edges to damage the cables etc. We have an extensive track record in this area. Sensor attachment is a common application offshore and subsea as companies attempt to identify patterns and record data. Smart® Band and Smart® Tie have both been extensively utilised in this area. Attaching corrosion protective Jackets to Jetty Piles has been one of the most successful...

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Smart Products Catalogue-12

HCL – UK & Rest of the World Tel: +44 (0)1761 417714 Fax: +44 (0)1761 417710 Email: [email protected] Visit www.hclfasteners.com to view our complete range of products. ©2018 HCL Fasteners. All Rights Reserved. HCL – North America Tel: 281-717-1145 Fax: 281-717-1146 Email: [email protected]

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.