Quality meets Innovation 2018 – Welding Elements Catalogue Welding Elements Catalogue

Welding Elements Welding Elements Catalogue Issue 2018 Transmission and duplication of this document, dissemination and notification of the contents are not permitted unless expressly approved. All rights, errors and technical amendments reserved. © HBS Bolzenschweiss-Systeme GmbH & Co. KG

Welding Elements Table of Contents Table of Contents Welding Elements - Types and Symbols CD - Capacitor Discharge stud welding Welding elements for capacitor discharge stud welding with tip ignition - ARC - Drawn arc stud welding Felix-Wankel-Strasse 18 85221 Dachau / Germany

Welding elements for welding with magnetically positioned light arc - Welding elements for special applications - examples Felix-Wankel-Strasse 18 85221 Dachau / Germany [email protected] www.hbs-info.com

Welding Elements Types and Symbols Welding technique Symbol for ceramic ferrule Stud welding with tip ignition - CD Stud with internal thread 2) Ground clip single style Ground clip double style Drawn arc stud welThreaded stud ding with ceramic with reduced shaft 2) ferrule or shielding gas - ARC Virtually fully threaded stud Stud with internal thread 2) Threaded stud with flange (pitch) 2) Unthreaded stud (pin) with flange 2) Stud with internal thread and flange 2) 1) Partially threaded stud (pitch) 2) Short cycle drawn arc stud welding - SC Further types of stud and ceramic ferrules can be...

Welding process: Capacitor discharge stud welding with tip ignition (CD) Welding process: Capacitor discharge stud welding with tip ignition (CD) Welding elements type PT Threaded studs CD Fir tree studs Name for a threaded stud, also referred to as a saw tooth stud or coarse threaded stud. Fir tree studs have a special thread with a defined pitch (P) of 1.6 mm. Name for a metric threaded stud according to DIN EN ISO 13918 The welding geometry is designed similar to DIN EN ISO 13918. 4.8 copper coated Especially suitable for the quick installation of snap-on elements such as plastic nuts or cable...

Welding Elements CDTechnical Data and Information Stud types, abbreviations, material, norm, mechanical characteristics according to DIN EN ISO 13918 Material combinations according to DIN EN ISO 14555 (Select stud material in a way that material of the same kind is welded) Stud types Further material upon request Stud material 1 suitable for welding 2) on request Prestress at installation (tie load) and torque Threaded stud Values correspond with DVS leaflet 0904 (September 2004) 1 suitable for welding All given values are leads for minimum tensile strength and minimum torque of a weld without...

Type Material PT Threaded studs Steel 4.8 copper coated (suitable for welding) Suitable for stud feeding Threaded studs type PT d3 ±0.2 Further accessories see accessories catalogue Felix-Wankel-Strasse 18 85221 Dachau / Germany [email protected] www.hbs-info.com Minimum order quantity, delivery time and price upon request. Custom dimensions are not listed in the table - HBS manufactures customised welding elements. On request we can provide pricing. 1) For automation: Diameter: M3 to M8 (M10 with modification only) Stud length: 8 to 40 mm (other lengths on request)

Type PT Threaded studs d3 ±0.2 Welding Elements CD Suitable for stud feeding Threaded studs type PT max Further accessories see accessories catalogue Felix-Wankel-Strasse 18 85221 Dachau / Germany Minimum order quantity, delivery time and price upon request. Custom dimensions are not listed in the table - HBS manufactures customised welding elements. On request we can provide pricing. 1) For automation: Diameter: M3 to M8 (M10 with modification only) Stud length: 8 to 40 mm (other lengths on request)

Type Material PT Threaded studs CuZn37 (CW 508L)3) Suitable for stud feeding Threaded studs type PT Diameter Further accessories see accessories catalogue Felix-Wankel-Strasse 18 85221 Dachau / Germany [email protected] www.hbs-info.com Minimum order quantity, delivery time and price upon request. Custom dimensions are not listed in the table - HBS manufactures customised welding elements. On request we can provide pricing. 1) For automation: Diameter: M3 to M8 (M10 with modification only) Stud length: 8 to 40 mm (other lengths on request) 3) Due to the process and material...

Type PT Threaded studs d3 ±0.2 Welding Elements CDMaterial AlMg3 (EN AW AlMg3)3) Suitable for stud feeding Threaded studs type PT max Further accessories see accessories catalogue Felix-Wankel-Strasse 18 85221 Dachau / Germany Minimum order quantity, delivery time and price upon request. Custom dimensions are not listed in the table - HBS manufactures customised welding elements. On request we can provide pricing. 1) For automation: Diameter: M3 to M8 (M10 with modification only) Stud length: 8 to 40 mm (other lengths on request) 3) Due to the process and material properties a maximum...

Unthreaded studs (pins) type UT Type UT Unthreaded studs (pins)1 Material Steel 4.8 copper coated (suitable for welding) A2-50, CuZn37, AlMg3 Suitable for stud feeding Further accessories see accessories catalogue Felix-Wankel-Strasse 18 85221 Dachau / Germany [email protected] www.hbs-info.com Not in stock, minimum order quantity, delivery time and price upon request. Please send us the article number with your request. In the article number "XXX” is to be replaced by the respective length (e.g. 025 for 25 mm). Custom dimensions are not listed in the table - HBS manufactures customised...

Type Welding Elements CDMaterial Suitable for stud feeding IT Studs with internal thread Steel 4.8 copper coated Further accessories see accessories catalogue Studs with internal thread type IT HBS Bolzenschweiss-Systeme GmbH & Co. KG Felix-Wankel-Strasse 18 85221 Dachau / Germany Minimum order quantity, delivery time and price upon request. Custom dimensions are not listed in the table - HBS manufactures customised welding elements. On request we can provide pricing. 1) For automation: Diameter: 5 to 7.1 mm Stud length: 8 to 40 mm (other lengths on request)