HBS Catalogue Stud Welding Systems
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Quality meets Innovation Stud Welding Systems Catalogue Stud Welding Systems Catalogue

HBS Bolzenschweiss-Systeme GmbH & Co. KG Felix-Wankel-Strasse 18 85221 Dachau GERMANY Phone +49 8131 511-0 E-Mail international@hbs-info.com Stud Welding Systems Catalogue Issue 2019-02 Transmission and duplication of this document, dissemination and notification of ' the contents are not permitted unless expressly approved. Pictorial representations may differ from the original. ' . *-if*. ,L All rights, errors and technical amendments reserved. © HBS Bolzenschweiss-Systeme GmbH & Co. KG

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Table of Contents Quality alive 8 Stud Welding - Advantages 9 Manual Systems 1.3. Battery powered Pegasar 500 accu, Pegasar 500 accu Insulation 1.4. CDi Series power sources CDi 1502, CDi 2302, CDi 3102 1.5. Stud welding guns C 06-3, C 08, CA 08, CI 03 1.6. Overview CD power sources / sets 1.7. Mounting heat cost allocators ACCU-TWIN 2| ARC/SC - Drawn ARC and Short Cycle 24 2.2 Applications - Short Cycle 26 2.4. Configuration ceramic ferrule - up to M16 / 5/8" (type RD) 30 2.5. Configuration ceramic ferrule - up to M24 (dia. 25 mm) / 1" 32 2.8. Inverter Series...

MARC - Magnetic rotating ARC 3.1. Applications 3.2. Nut welding systems MARC 1 A 3.3. Sleeve welding systems PC-M3 Automatic Systems Automatic - Components 4.1. Configuration - Semi-automatic gun 4.2. Configuration CD - Components 4.3. Configuration SC - Components 4.4. Fully automatic stud feeder VBZ-3 4.5. Semi-automatic welding gun PAH-1 4.6. Welding heads KAH 412, KAH 412 LA 4.7. Overview automatic power sources / sets 4.8. Automatic power sources CDi 1502, CDMi 2402, CDMi 3202 ARC 800 IT 1002, IT 90 4.9. Unit for production lines IPC 90 Automatic - Automatic stud welding machines 5.1....

ZERTIFIKAT* CERTIFICATE * ♦ CEPTH^HKAT ♦ CERTIFICAOQ * CERTIFICAT CERTIFICATE The Certification Body of TUV SUD Management Service GmbH certifies that HB5 HBS Bolzenschweiss-Systeme GmbH & Co. KG Felix-Wankel-StraRe 18 85221 Dachau Germany has established and applies a Quality Management System for Rotating Arc-, Stud welding systems and welding elements development - production - consultation - marketing. An audit was performed, Report No. 70009047. Proof has been furnished that the requirements according to ISO 9001:2015 are fulfilled. The certificate is valid from 2018-03-09 until...

Stud welding Stud Welding – Advantages Saves time. Saves money. Unchallenged. No reworking! In many areas stud welding is the most economic fastening method for components. If using thin sheet metal, stud welding is often the only technical solution. Tremendous time and cost savings No: Very low distortion by extremely short welding time No leaking caused by drilled holes High strength One-sided accessibility of the component is sufficient Weldable even onto very thin plates Joining of different materials is possible Unsurpassed economy • Can be automated to a very high degree Very short...

Capacitor discharge stud welding CD Joining of stud-type welding elements with a diameter M3 to M10 (dia. 2 to 10 mm) onto thin sheets, min. 0.5 mm. Mild steel, stainless steel, aluminium and brass. Capacitor Discharge (CD) stud welding with tip ignition HBS stud welding units provide outstanding reductions in costs and time. Every weld is precise avoiding any need for post treatment. An arc is ignited between the face of stud and the surface of a work piece. The recipe for success: Extremely short welding time! (1 to 3 ms). No additional welding products are needed. Because of a very low...

Capacitor discharge stud welding CD Best Solution Best Results Typical applications include: Sheet metalwork, electronic industries, switchboard cabinets, laboratory and medical equipment, food industry, household appliances, etc. When studs are welded to thin sheets (steel, aluminium and brass), the procedure of tip ignition will always be the most cost effective process and sometimes the only solution. Systems for manual applications - CD HBS Bolzenschweiss-Systeme GmbH & Co. KG Phone +49 8131 511-0 www.hbs-info.com international@hbs-info.com

Capacitor discharge stud welding CD Cutting edge technology is combined with time proven stud welding units The professional generation The HBS R&D department unceasingly reviews components for new, improved, cost effective and efficient technology to keep all HBS products at the cutting edge. All the available experience and knowledge in the stud welding industry are part of HBS products which we have been developing for over 40 years. HBS welding elements are a part of this technology. HBS Bolzenschweiss-Systeme GmbH & Co. KG Phone +49 8131 511-0 www.hbs-info.com international@hbs-info.com

Capacitor discharge stud welding Systems for manual applications - CD 1 Studs to fasten trowel handle Cutting edge technology C 06-3 Simple – no setting required for lift and spring pressure. Stud welding gun specially paired with power source for outstanding results. CA 08 High-performance stud welding gun for tip ignition process of gap welding. High accuracy by zero-play ball linear bearing for guiding the welding piston. C 08 Rugged casing with ergonomic grip. All-rounder also used for welding aluminium studs to M4 (#8). CI 03 For welding cupped head pins. Fixing HVAC insulation matting...

Material Diameter Catalogue Type PT Threaded stud Type PT Paint clearing threaded stud Material Welding range Type PT Fir tree stud Material Welding range Type UT Unthreaded stud (pin) Type IT Stud (pin) with internal thread Type Ground clips CDi 2302 Allrounder fur Baustelle und Werkstatt (IP 23). Fur Bolzen bis M10 (7/16“) auf dunnen Blechen CDi 3102 All-rounder for construction sites and workshops (IP 23). Welds limited to M10 (7/16“) on thin sheets. HBS Bolzenschweiss-Systeme GmbH & Co. KG Phone +49 8131 511-0