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- HBS Catalogue Stud Welding Systems
HBS Catalogue Stud Welding Systems
HBS Catalogue Stud Welding Systems
The 2019 catalogue for HBS Bolzenschweiss-Systeme GmbH & Co. KG details their stud welding systems, emphasizing quality and innovation, highlighted by their Red Dot Design Award.
HBS operates under an ISO 9001:2015 certified Quality Management System, ensuring high-quality products and services through defined processes and continuous improvement.
Stud welding offers time and cost savings by eliminating drilling and threading, effective for thin sheet metal with minimal distortion and high strength.
- CD - Capacitor Discharge: Suitable for thin sheets with short welding times, applicable to various materials.
- ARC/SC - Drawn ARC and Short Cycle: Covers applications and configurations for ceramic ferrules and shielding gas.
- MARC - Magnetic Rotating ARC: Includes applications for nut and sleeve welding systems.
Details components for semi-automatic and fully automatic systems, including stud feeders and welding heads, and machines like the CPW and MPW Series.
Overview of welding elements and accessories, emphasizing compatibility with different materials and applications.
HBS offers a comprehensive range of stud welding systems designed for efficiency and high performance, supported by a robust quality management framework.
Outlines specifications for capacitor discharge welding units, including welding range, rate, capacitance, energy, charging voltage, primary power, cooling type, and IP Code.
Describes the quick battery change process for specific models, emphasizing ease of use.
Suitable for construction sites, workshops, and specific tasks, highlighting versatility for different materials.
Recommends specific welding units and guns for different applications and suggests using shielding gas for certain processes.
Emphasizes economic efficiency, time savings, high welding quality, arc stability, and reduced energy consumption.
Mentions features like magnetic storage boxes, grinding equipment, and multiple charging options for battery-powered systems.
Highlights advantages of inverter welding technology, including high welding quality, efficiency, reduced energy consumption, and weight.
- Material and Diameter: Various types of welding elements available.
- Welding Units: Models designed for specific applications.
- Welding Processes: Supports drawn arc stud welding with ceramic ferrule and short cycle stud welding with shielding gas.
- Guns: Various models suited for different tasks.
- Accessories: Includes ceramic leg assemblies and shielding gas leg assemblies.
- Welding Range: Covers a range from M3 to M24.
- Welding Current: Adjustable from 100 to 650 A.
- Primary Power: Operates on 100 to 240 V, single-phase.
- Cooling and Protection: Features temperature-controlled cooling fans and an IP 44 protection class.
HBS offers advanced welding solutions with inverter technology, providing high efficiency, quality, and adaptability for various industrial applications.
Includes models designed for construction sites and workshops, offering advanced technology for precise results.
Highlighted for robust transformers suitable for workshops and construction sites.
Describes various welding guns with specific features for different tasks.
Lists accessories like ground cables and toolbags, specifying dimensions and compatibility.
Provides detailed specifications for each model, including welding range, rate, current adjustment range, primary power requirements, cooling type, IP code, dimensions, and weight.
Suitable for manual applications in ARC/SC processes, with options for automation.
Outlines specifications for ARC and SC stud welding guns, including diameter ranges, stud lengths, and material compatibility.
ARC welding suitable for ceramic and gas applications, SC for ceramic applications, and MARC for nut welding.
Designed for construction sites and workshops, suitable for welding studs, shear connectors, and nuts.
Key features include tool-free clamping, robust gun design, and automatic length compensation.
Lists various accessories and components, such as protective hoses and ground cables.
Provides detailed technical data for each system, including welding rates and power requirements.
HBS offers a comprehensive range of stud welding systems suitable for various industrial applications, emphasizing innovation and efficiency.
- Threaded Studs: Available in various sizes.
- Welding Machines: Models offer advanced inverter technology for precise results.
- Welding Range: Varies by model.
- Material Compatibility: Suitable for various materials.
- Inverter Technology: Provides stable arc and precise results.
- Automation: Systems offer semi-automatic and automatic functionalities.
- Welding Processes: Includes CD, SC, and ARC.
- Automatic Components: Includes components for automatic feeding and large-scale production.
- Configuration Options: Various configurations for short cycle components and automatic systems.
- Accessories: Includes ground cables and assortment boxes.
- Precision and Flexibility: Systems offer precise control over welding parameters.
- Adaptability: Quick-change systems and modular components.
- Safety and Standards: Systems comply with IP codes and minimize noise levels.
- Welding Rate and Current: Specifies welding rates and maximum welding current.
- Welding Time: Adjustable depending on the application.
- Primary Power: Operates on 400 V, 3-phase power supply.
- Cooling and Protection: Uses temperature-controlled cooling fans and has IP protection ratings.
- Dimensions and Weight: Provides dimensions and weight for various models.
- Describes automatic components like the IPC 90 for optimal results.
- Welding processes include Short Cycle and PARC.
- CPW Series: Entry-level CNC stud welding machines.
- MPW Series: High-performance CNC machines.
- Includes code readers, adjustment sets, and CAD software.
- Outlines different types of welding elements adhering to standards.
HBS offers a comprehensive range of stud welding systems and components, emphasizing quality, innovation, and integration into various industrial applications.
Catalog excerpts
Quality meets Innovation Stud Welding Systems Catalogue Stud Welding Systems Catalogue
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HBS Bolzenschweiss-Systeme GmbH & Co. KG Felix-Wankel-Strasse 18 85221 Dachau GERMANY Phone +49 8131 511-0 E-Mail [email protected] Stud Welding Systems Catalogue Issue 2019-02 Transmission and duplication of this document, dissemination and notification of ' the contents are not permitted unless expressly approved. Pictorial representations may differ from the original. ' . *-if*. ,L All rights, errors and technical amendments reserved. © HBS Bolzenschweiss-Systeme GmbH & Co. KG
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Presented with the Red Dot Design Award, one of the most prestigious design competitions, which is considered to be the yardstick for the highest design quality at international level. This seal of quality confirms the innovative design excellence of HBS.
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Table of Contents Quality alive 8 Stud Welding - Advantages 9 Manual Systems 1.3. Battery powered Pegasar 500 accu, Pegasar 500 accu Insulation 1.4. CDi Series power sources CDi 1502, CDi 2302, CDi 3102 1.5. Stud welding guns C 06-3, C 08, CA 08, CI 03 1.6. Overview CD power sources / sets 1.7. Mounting heat cost allocators ACCU-TWIN 2| ARC/SC - Drawn ARC and Short Cycle 24 2.2 Applications - Short Cycle 26 2.4. Configuration ceramic ferrule - up to M16 / 5/8" (type RD) 30 2.5. Configuration ceramic ferrule - up to M24 (dia. 25 mm) / 1" 32 2.8. Inverter Series power...
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MARC - Magnetic rotating ARC 3.1. Applications 3.2. Nut welding systems MARC 1 A 3.3. Sleeve welding systems PC-M3 Automatic Systems Automatic - Components 4.1. Configuration - Semi-automatic gun 4.2. Configuration CD - Components 4.3. Configuration SC - Components 4.4. Fully automatic stud feeder VBZ-3 4.5. Semi-automatic welding gun PAH-1 4.6. Welding heads KAH 412, KAH 412 LA 4.7. Overview automatic power sources / sets 4.8. Automatic power sources CDi 1502, CDMi 2402, CDMi 3202 ARC 800 IT 1002, IT 90 4.9. Unit for production lines IPC 90 Automatic - Automatic stud welding machines 5.1. CPW...
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ZERTIFIKAT* CERTIFICATE * ♦ CEPTH^HKAT ♦ CERTIFICAOQ * CERTIFICAT CERTIFICATE The Certification Body of TUV SUD Management Service GmbH certifies that HB5 HBS Bolzenschweiss-Systeme GmbH & Co. KG Felix-Wankel-StraRe 18 85221 Dachau Germany has established and applies a Quality Management System for Rotating Arc-, Stud welding systems and welding elements development - production - consultation - marketing. An audit was performed, Report No. 70009047. Proof has been furnished that the requirements according to ISO 9001:2015 are fulfilled. The certificate is valid from 2018-03-09 until 2019-03-08. Certificate...
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Stud welding Stud Welding – Advantages Saves time. Saves money. Unchallenged. No reworking! In many areas stud welding is the most economic fastening method for components. If using thin sheet metal, stud welding is often the only technical solution. Tremendous time and cost savings No: Very low distortion by extremely short welding time No leaking caused by drilled holes High strength One-sided accessibility of the component is sufficient Weldable even onto very thin plates Joining of different materials is possible Unsurpassed economy • Can be automated to a very high degree Very short welding...
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Capacitor discharge stud welding CD Joining of stud-type welding elements with a diameter M3 to M10 (dia. 2 to 10 mm) onto thin sheets, min. 0.5 mm. Mild steel, stainless steel, aluminium and brass. Capacitor Discharge (CD) stud welding with tip ignition HBS stud welding units provide outstanding reductions in costs and time. Every weld is precise avoiding any need for post treatment. An arc is ignited between the face of stud and the surface of a work piece. The recipe for success: Extremely short welding time! (1 to 3 ms). No additional welding products are needed. Because of a very low thermal...
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Capacitor discharge stud welding CD Best Solution Best Results Typical applications include: Sheet metalwork, electronic industries, switchboard cabinets, laboratory and medical equipment, food industry, household appliances, etc. When studs are welded to thin sheets (steel, aluminium and brass), the procedure of tip ignition will always be the most cost effective process and sometimes the only solution. Systems for manual applications - CD HBS Bolzenschweiss-Systeme GmbH & Co. KG Phone +49 8131 511-0 www.hbs-info.com [email protected]
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Capacitor discharge stud welding CD Cutting edge technology is combined with time proven stud welding units The professional generation The HBS R&D department unceasingly reviews components for new, improved, cost effective and efficient technology to keep all HBS products at the cutting edge. All the available experience and knowledge in the stud welding industry are part of HBS products which we have been developing for over 40 years. HBS welding elements are a part of this technology. HBS Bolzenschweiss-Systeme GmbH & Co. KG Phone +49 8131 511-0 www.hbs-info.com [email protected]
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Capacitor discharge stud welding Systems for manual applications - CD 1 Studs to fasten trowel handle Cutting edge technology C 06-3 Simple – no setting required for lift and spring pressure. Stud welding gun specially paired with power source for outstanding results. CA 08 High-performance stud welding gun for tip ignition process of gap welding. High accuracy by zero-play ball linear bearing for guiding the welding piston. C 08 Rugged casing with ergonomic grip. All-rounder also used for welding aluminium studs to M4 (#8). CI 03 For welding cupped head pins. Fixing HVAC insulation matting (heating,...
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Material Diameter Catalogue Type PT Threaded stud Type PT Paint clearing threaded stud Material Welding range Type PT Fir tree stud Material Welding range Type UT Unthreaded stud (pin) Type IT Stud (pin) with internal thread Type Ground clips CDi 2302 Allrounder fur Baustelle und Werkstatt (IP 23). Fur Bolzen bis M10 (7/16“) auf dunnen Blechen CDi 3102 All-rounder for construction sites and workshops (IP 23). Welds limited to M10 (7/16“) on thin sheets. HBS Bolzenschweiss-Systeme GmbH & Co. KG Phone +49 8131 511-0
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- Automatic welding machine
- Welder
- Manual gun
- Arc welder
- Portable welder
- Arc welding machine
- Precision welding machine
- Inverter welder
- Butt welding machine
- Welding power supply
- CNC welding machine
- Programmable welding machine
- Pneumatic gun
- Welder with integrated display
- Arc welding power supply
- Steel welder
- Stainless steel welder