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Strain Gages and Accessories

Strain Gages and Accessories
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Strain Gages and Accessories

Product catalog summary
Contact Information:
The document provides contact details for representatives of Hottinger Baldwin Messtechnik GmbH (HBM) in various countries, including phone numbers, fax numbers, and email addresses. It notes that some countries should refer to others for representation, such as Liechtenstein to Switzerland and Hong Kong to China.
Strain Gages and Accessories:
HBM offers various types of strain gages, including Y, V, C, G, and K series, each designed for specific applications like railway engineering and aerospace. Detailed specifications for each type, including measuring grids and configurations, are provided.
Specifications and Applications:
The document explains how to select strain gages based on resistance, temperature range, and geometry. It discusses applications in industries such as electrical and aerospace, and covers linear strain gages for one-directional measurement and rosettes for biaxial stress analysis.
Additional Components and Services:
HBM offers components like balancing elements, weldable strain gages, and accessories such as bonding materials. Services include strain gage installation and software for stress analysis.
Technical Guidance:
Guidance is provided on selecting strain gages based on measurement tasks, with references to additional resources for further information.
Specifications:
Strain gages are constructed with a foil measuring grid in a polyimide carrier. Nominal resistance options are 120, 350, 700, or 1000 ohms, with a resistance tolerance of ±0.3%. The operating temperature range is -70 to +200°C for absolute measurements.
Mechanical Properties:
Details on mechanical hysteresis, maximum elongation, fatigue life, and minimum radius of curvature are provided.
Ordering Information:
The document outlines the type designation system for strain gages, including application aids, connection types, and material matching.
Temperature Response:
Strain gages are designed to match specific temperature responses to materials like steel and aluminum, with options for custom matching.
Installation and Usage:
Strain gages come with prewired PVC cables, available in 2-, 3-, and 4-wire versions. Cold curing adhesives are recommended for bonding.
Performance and Limitations:
Information on fatigue life, mechanical hysteresis, and maximum elongation is provided, along with IP67 protection and chemical resistance features.
Special Applications:
Special strain gages for high temperatures and weldable components are discussed, with details on construction and bonding methods.
Crack Propagation and Residual Stress:
Gages for crack propagation and residual stress determination are described, including methods like the ring core and hole-drilling.
Software and Amplifiers:
HBM offers software for data acquisition and analysis, and amplifier systems for stress analysis.
Training and Support:
HBM provides seminars and training on strain gage technology, as well as installation services and system calibrations.
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Catalog excerpts

Strain Gages and Accessories-1

measurement with confidence >

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Strain Gages and Accessories-6

On hand for all major strain gage (SG) congurations used in experimental stress analysis: > ● integrated solder tabs > ● big solder tabs with strain relief > ● leads (uninsulated, 30 mm long) > ● Teon-insulated connection wires > ● PVC-insulated ribbon cable, alternatively with 2-, 3- or 4-wire circuit; cable length at the customers choice Three strain gage connection variants for the hole drilling method: > ● integrated solder tabs > ● Teon-insulated connection wires > ● PVC ribbon cable >

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T rosette with integrated solder tabs Double SG with integrated solder tabsT rosette with big solder tabs with strain relief > ● now also with 1.5 mm grid length and 350 Ω > ● no effects of cable forces on the SG > ● no effects of the solder joint on the measurement properties > ● allows both increased excitation voltage and compact dimensions > 0/4/0hole drilling rosette for the determination of residual stress Full bridge (Poisson full bridge) with inte- grated solder tabs 0/4/0rosette with big solder tabs with strain relief > ● no effects of cable forces on the SG > ● ideally ts the measurement...

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Strain gages in railway engineering Experimentalstress analysis on a railway car Strain gages in the manufacture of transducers SG installed on a customized torque transducer > 8Strain Gages and Accessories size="-1">

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Strain gagesin the electrical industry For monitoring of the loads during the punching of PCBs Strain gages in the aerospace industry Experimentalstress analysis on an aerospace component Strain gages in themanufacture of transducers SG bridge with integratedcompensating elements on a double bending beam > Strain Gages and Accessories9 size="-1">

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HBMs range of strain gages comprises the Y, C, G, K, V series as well as special strain gages. Each series of strain gages features different type series. Many specic- tions are identical for one strain gage series; therefore, in this catalog, the specica- tions of a series are given on the pages preceding the list of individual strain gages. Where the specications of individual strain gages differ from those stated for the other strain gages of a series, these strain gages are provided with a relevant note. The specications and their tolerances are stated in compliance with OIML directive IR62....

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The specied active measuring grid length a is the net length of the grid without theend loops (transverse bridges). If the following facts are taken into account, it is possi- ble to cut the carrier foil: Cutting the foil in parallel to the measuring grid has only minor effects. Shortening the carrier foil perpendicular to the direction of the measu- ring grid will inuence the way the strain is introduced, thereby also changing essenti- al characteristics of the strain gage. Therefore we recommend leaving a minimum distance of 1mm between the measuring grid end and the end of the carrier foil....

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A strain gage can be considered as a little heater, converting electrical energy intoheat. To prevent heating of the strain gage it is essential to choose a supply voltage that is not excessively high. The maximum permissible bridge excitation voltage has been computed for each strain gage and is specied in a table in this catalog.The specied excitation voltage always applies for the Wheatstone bridge as a whole.Only half the voltage may be applied to the individual strain gage. The maximum values specied are permissible only for application on materials featuring excellent heat conduction characteristics...

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The operating temperature range is the ambient temperature range where strain gagescan be used without any permanent changes in their measuring characteristics occur- ring. Depending on whether absolute (with zero point reference) or relative (without zero point reference) measurements are to be carried out, there are different operating tem- perature ranges. > Strain gages that are connected individually show an output signal, if the temperature changes. This signal is called apparent strain or thermal output and is independent of the mechanical load on the test object.However, it is possible...

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The temperature response involves a tolerance and only applies in the temperaturerange of the temperature response matching. This temperature range is specied in the Specications of the individual series in this catalog. Another possibility of compensating the apparent strain is to use appropriate wiring (e.g. circuit with compensating strain gage, half bridge circuit, etc.). > Spring element materials react with a spontaneous positive or negative strain when subjected to a sudden load. In the event of a constant load being applied, the material will continue to strain slowly in load direction,...

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The exibility of a strain gage is characterized by the minimum radius of curvaturewhich it will withstand, without any auxiliary measures, in each direction respectively. The polyimide carriers of series Y and C strain gages are exible to an extent that they can be bonded around edges. Although the carrier materials of the other strain gage series are more brittle, they can also be easily prepared for application to smaller radii by thermal pre-forming. Exception: V series strain gages have a bigger radius of curva- ture because of their specic potting. > If a strain gage is subjected to an alternating...

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The principle of experimental stress analysis using strain gages consists in using strain gages to measure strains on the component surface. From these measured strains and the known material properties such as modulus of elasticity and Poissons ratio, the absolute value and the direction of these mechanical stresses are determined. These calculations are based on Hookes Law which applies to the elastic deformation range of linear-elastic materials.In experimental stress analysis, so-called 3-grid rosettes are used for strain measure-ment. These are available in 0/45/90and 0/60/90versions which...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.