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air oil cooler ACI

air oil cooler ACI
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air oil cooler ACI

Product catalog summary
Product Features
  • Noise reduction through advanced axial fan blades.
  • Optimized air flow with streamlined fan housing.
  • Air fins resistant to contamination.
  • Static test pressure of 25 bar as per DIN 50104.
  • Peak pressure resistance at 16 bar with 1 million load cycles at 1Hz.
  • Operating pressure: 16 bar.
  • Maximum operating temperature: 120°C.
  • Powder-coated housing with drive motor options of 230-400V, 50Hz (DC version available on request).
  • Compatible with various hydraulic fluids.
  • Cooling block available in 2-way design or with internal bypass-valve on request.
Materials
  • Cooler block: Aluminum, powder-coated.
  • Fan housing: Steel, powder-coated.
  • Axial-fan: Plastic (PAG)/Aluminium.
  • Protection grid: Steel, galvanized.
  • Mounting feet: Steel, powder-coated.
Cooling Capacity

The cooling capacity is determined using test oil ISO VG 46 at an oil-inlet temperature of 60°C. Actual capacity may vary by ±5% based on installation and operating conditions.

Technical Specifications
Cooler TypeMotor Power (kW)Power Consumption (A)Rotation (1/min)Air Flow (m3/s)Noise Level (dB(A))Empty Weight (kg)
ACI-11-400-40.180.5815000.496117
ACI-21-400-40.180.5815000.56220
ACI-31-400-40.370.8915000.755825
ACI-41-400-40.370.8915000.766232
ACI-51-400-40.751.7115001.76940
ACI-61-400-40.751.7115001.56949
ACI-71-400-61.12.5510002.156391
ACI-81-400-61.53.7710003.3767110
ACI-91-400-637.110004.3171137
ACI-101-400-637.110005.371157
Pressure Drop

Pressure drop correction factors for different viscosities are provided, ranging from ISO VG 22 to ISO VG 460.

Installation Instructions
  • Integrate the heat exchanger with suitable hydraulic hoses to avoid force introduction via piping.
  • Pressure peaks can cause fatigue failure; frequency of peaks is a critical factor.
Selection Software

HBE provides an online tool for calculating suitable coolers, accessible via their website with customer login or guest access.

Contact Information

HBE GmbH, Hönnestraße 47, 58809 Neuenrade, Germany. Phone: +49 (0) 23 94 / 616-0. Email: [email protected]. Website: www.hbe-hydraulics.com.

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Catalog excerpts

air oil cooler ACI-1

fluid technology solutions : hydraulic components

 Open the catalog to page 1
air oil cooler ACI-2

Oil air cooler for industrial operation Product features • Noise level reduction due to axial fan blades of the latest design • Streamlined fan housing for optimisation of the air flow • Air fins insensitive to contamination • Static test pressure 25 bar according to DIN 50104 • Peak pressure resistance at 16 bar and 1 x 106 load cycles, f = 1Hz • Operating pressure: 16 bar • Max. operating temperature: 120°C Powder-coated housing • Drive motor: 230 - 400V, 50Hz (DC version 12/24V on request) Operation with all common hydraulic fluids of different viscosities (oil, HFA, HFC, etc.) Cooling block...

 Open the catalog to page 2
air oil cooler ACI-3

Specific cooling capacity Pspez [W/K] Cooling capacity Flow rate Q [l/min] The specific cooling capacity indicated in the graph was determined on the test bench, test oil ISO VG 46, oil-inlet temperature 60°C. The actual cooling capacity may deviate by approx. ± 5 % depending on the installation site and other operating parameters.

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air oil cooler ACI-4

Cooler type Motor power Power consumption Rotation Air flow Noise level Empty weight [kW] [A] [1/min] [m3/s] [dB(A)] [kg] Cooler type Motor power Power consumption Rotation Air flow Noise level Empty weight [kW] [A] [1/min] [m3/s] [dB(A)] [kg]

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air oil cooler ACI-5

Ölausgang Oil-outlet Cooler type Ölausgang Oil-outlet Öleingang Oil-inlet

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air oil cooler ACI-6

Ölausgang Oil-outlet Öleingang Oil-inlet Ölausgang Oil-outlet Öleingang Oil-inlet

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air oil cooler ACI-7

Power consumption Air flow Noise level Empty weight [m3/s] [dB(A)] [kg] Ordering code ACI ACI - 31 - 400 - 4 - 0 - 0 - 0 - 0 Cooler series ACI = cooler for industrial application Input voltage 400 = 400 Volt AC * possible with ACI-71/-81/-91/-101 ** additional options on request Additional options** 0 = without 1 = internal bypass-valve Mounting options 0 = standard: feet mounted 1 = horizontally mounted with special bracket Air flow direction 0 = suction air flow 1 = blowing air flow Mounting position of cooler block 0 = standard 1 = turned 90° clockwise* 2 = turned 180° clockwise Engine revolution...

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air oil cooler ACI-8

Conversion factors viscosity The correction factor has to be used for the calculation of the pressure drop for other viscosities: AP Oil = Ap46cSt X f

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air oil cooler ACI-9

Calculation of cooler selection Example 1: Cooling capacity known Example 2: Cooling capacity unknown The heattransfer to the oil is approx. 30% of the motor power (diesel/electric motor) Cooling capacity Oil inlet temperature Ambient temperature Oil flow P = 65 kW TOil = 70°C TAir = 20°C QOil = 300 l/min P TOil - TAir Specific cooling capacity: Motor power Cooling capacity Oil inlet temperature Ambient temperature Oil flow PMotor = 45 kW P = 13.5 kW TOil = 50°C TAir = 20°C QOil = 200 l/min =  1300 W / K Selection of cooler type: ACI-61-400-4 Specific cooling capacity: =  450 W / K Selection...

 Open the catalog to page 9
air oil cooler ACI-10

Installation instructions If possible, the heat exchanger should be integrated into the system with suitable hydraulic hoses. In the case of rigid piping, compensators are one way of eliminating introduction of forces via the piping. Pressure peaks in the system can lead to fatigue failure of the heat exchanger, even if they are below the permissible operating pressure. The frequency of the peaks is the influencing variable. 1 Cooler block 2 Fan housing 3 Axial fan 4 Protection grid 5 Electric engine 6 Mounting brackets ACI-71 to ACI-101 2 1 Cooler block 2 Fan housing 3 Axial fan 4 Protection...

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air oil cooler ACI-11

Selection software For the individual design of our ACI coolers we provide our customers with an easy to use online software. The AC+Calculator enables a quick and safe calculation of the suitable cooler. • Flexible display for PC, tablet or smartphone • Runs in every modern web browser • Login with your HBE customer number • Access to all HBE calculation programs with one registration • Guest access possible • Calculation of the required cooling capacity • Design of suitable oil-air cooler • Simple user interface for quick value adjustments • Technical specification and dimension sheet as PDF...

 Open the catalog to page 11
air oil cooler ACI-12

Explore our product diversity HBE GmbH Hönnestraße 47 58809 Neuenrade / Germany 0 TÜV NORD CERT GmbH Phone +49 (0) 23 94 / 616-0 [email protected] www.hbe-hydraulics.com

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.