Thermo-6

Thermo-6
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Thermo-6

Product catalog summary
Editorial Overview
The Thermo-6 temperature control units by HB-Therm are the latest innovation, succeeding the Thermo-5 series. With over 100,000 units in operation globally, HB-Therm offers a lifetime warranty on key components such as the heater and flow meter.
Highlights
  • Touch Screen Interface: Simplifies operation with expert assistance and performance optimization.
  • Energy Efficiency: Features a speed-controlled pump and Energy-Control wizard, enhancing efficiency by 20%.
  • Maintenance and Reliability: Designed for minimal maintenance with process data recording and history management.
  • Networking Capabilities: Ethernet (OPC UA) connectivity for integration with digital systems, enabling remote control and data management.
Technical Data
  • Standard Equipment: Includes a speed-controlled pump, ultrasonic flow meter, and low-scaling cooling system.
  • Additional Equipment: Options for external control connections and various interface connections.
  • Special Executions: Custom color options and mains cable lengths.
  • Accessories: Hydraulic and electrical adapters and manifolds.
Product Specifications
  • 100 °C Water, Indirect Cooling: Model HB-100Z61 with 8 kW heater, 1.1 kW pump, and 40 kW cooling capacity.
  • 140 °C Water, Indirect Cooling: Model HB-140Z61 with similar features and higher temperature capability.
Conclusion
The Thermo-6 series advances temperature control technology with improved efficiency, connectivity, and user-friendly operation, catering to modern production needs with a focus on sustainability and digital integration.
Technical Specifications
  • Maximum main line temperature: 160 °C
  • Flow rate measurement: 0.4–60 L/min
  • Circulating volume: 0.8 L
  • Dimensions: 510/190/793 mm
  • Weight: max. 59 kg
  • Connection types and pressure ratings for cooling water and compressed air systems.
Performance and Capacity
  • Heating capacity: 8 kW
  • Cooling capacity: 40 kW at a 60 K temperature difference
  • Electricity supply options: 400 V, 220 V, and 460 V
  • Pump characteristics and flow rates at different boost levels.
Hydraulics and Electrical Data
  • Hydraulic diagrams and animations for functional sequences
  • Electrical specifications including mains voltage and fusing requirements.
Standards and Certification
  • Compliance with EN 12828, EN 12953-6, EN 61010-1, and CE certification.
Interface and Communication
  • Gate-6 interface server for communication with machine controls.
  • Bluetooth and WiFi communication with e-cockpit app.
  • Ethernet and USB interfaces supporting MODBUS, CAN, and PROFIBUS-DP protocols.
Environmental and Physical Characteristics
  • Operating temperature: 5–40 °C
  • Relative humidity: 35–85% RH (non-condensing)
  • Protection class: IP 44
  • Cleanroom capability: ISO class 6 and 7.
Additional Equipment and Accessories
  • Options include leak stopper, external sensor connections, and mould evacuation with compressed air.
  • Remote control and access via e-cockpit app.
Global Distribution
HB-Therm AG distributes its products in over 60 countries, with contact details provided for various regions.
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Catalog excerpts

Thermo-6-1

Product Catalogue The next Generation. Temperature Control Units

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Thermo-6-2

The next Generation. The technology of the Thermo-6 temperature control units builds on the extremely successful Thermo-5 series. With over 100 000 units in use, HB-Therm has become the global market leader. The unit technology is persistently focused on quality and durability. HB-Therm backs this with a lifetime warranty on the core components of the heater and now also on the flow meter. "Just better" stands for the consistent advancement of our technology. Table of Contents Highlights Technical Data Thermo-6 Technical Data Gate-6 The next Generation. Temperature Control Units 3

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Thermo-6-3

Intelligently networked Ethernet (OPC UA) is standard for us. The forward-looking hardware and software architecture gives you access to the digital world. Control, analyse and manage – all at once Unrivalled Lifetime warranty on heating and flow meter. Process data recording, unit history, unit-specific documents such as certificates, calibration data, operating and assembly instructions – everything is displayed quickly and clearly. Pure energy efficiency No failures. Ultra-low maintenance Speed-controlled pump as standard underlines our commitment to the environment. The Energy-Control wizard...

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Thermo-6-4

The unit The proven as base and improvement potentials consistently implemented: The result is a unit technology that is unsurpassed in terms of functionality and serviceability. Lifetime warranty on heater and flow meter does not allow any com promises. Energy efficiency has been redefined with a new pump technology combined with speed control. An Ethernet interface for communication with the injection moulding machine or the HB-Therm interface server Gate-6 is included in the extensive standard equipment. High control accuracy ±0,1 °C Shortest heating and cooling times Short response times...

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Thermo-6-5

Operation Everything at a glance: The 7 inch IPS touch screen sets new standards in brilliance and speed. The intuitive user interface in the local language provides quick access to the desired functions. Energy-Control, Trend Graph and Dashboard clearly display the important information at a glance. Intelligent assistance systems support the user during commissioning, energy optimisation and process monitoring. 7 inch IPS touch screen Intuitive Proven logic Operation in local language Everything at a glance Energy-Control Dashboard Trend graph → Forward-thinking → Self-diagnosis → Comprehensive...

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Thermo-6-6

Your possibilities The temperature control units Thermo-6 are as a standard equipped with an Ethernet interface and communicate via OPC UA with the injection moulding machine or further advanced systems. Combined with an interface server Gate-6 completely new possibilities arise for the user. The Android app “e-cockpit” sends analysis data on the touch of a button or allows the remote access to the unit by a HB-Therm specialist. Additional possibilities are the remote control of a unit and granting access to any external person. Naturally, we adhered to the highest safety standards when developing...

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Thermo-6-7

Data security Highest security standards vouchsafe data protection and safety. Remote access or upload of analysis data are only initiated after explicit user approval. Our gateway to the digital world Products and solutions instead of concepts and theories! Gate-6 and “e-cockpit” are the concrete answer to today's needs and future challenges in the digitalisation of temperature control technology. Control, analyse and support – from anywhere and at the touch of a button Control from anywhere via e-cockpit Work even more efficiently and safely with “e-cockpit” on your mobile device. Call up analysis...

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Thermo-6-8

Technical data Tools Interface server Gate-6 The Thermo-6 temperature control units communicate with the machine control via Ethernet. This can be done either directly via OPC UA or via the Gate-6 interface server. The interface server Gate-6 is capable of translating Euromap 82.1 into various proprietary machine protocols. These are: “Knowledge” gives you access to all you need to know for operation and use Series-6 units. QR-Codes * on the unit can be used to call up the latest information. On a PC “Know ledge” is accessed from within the “Ticket” system This gives you access to operating instructions...

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Thermo-6-9

Technical data Technical data Standard equipment Topic Speed-controlled, sealless pump in stainless steel, IE4 OPC UA interface (EUROMAP 82.1, OPC 40082-1) Switch with 2 RJ-45 sockets Heating elements without direct contact to the heat transfer medium HB-Therm data interface CAN for connection of flow meters Flow-5 1 Sub-D 15-pin socket (female) Continuous, maintenance-free ultrasonic flow meter USB Low-scaling cooling system with plate heat exchanger Connection for software updates and export of historical data USB-A Proportionally controlled cooler bypass (on units above 100 °C) Pressure shock-free...

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Thermo-6-10

Technical data Special executions Colour Technical data Adapter for central coupling, main line / return line Adapter for central coupling, main line / return line including filter in main line RAL 7035 (glossy light grey) Adapter for central coupling, cooling water 4-way manifold with shut-off valves RAL 9011 (matt graphite black) 4-way manifold with shut-off valves and filter in main line Custom colour Custom colour Side panels Code RAL 5015 (glossy sky blue) Custom colour Front panels C004 'colour' * Electrical Interface cables, mains connectors and other, refer to accessories program D8064-EN...

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Thermo-6-11

Technical data 100 °C Temperature control unit Water, indirect cooling Type Technical data Temperature control unit Housing size Leak stopper Connection for alarm and external control Connection for external sensor Mould evacuation with compressed air Pump Cooling Water, indirect cooling Type Leak stopper Connection for alarm and external control Connection for external sensor Mould evacuation with compressed air Additional equipment Additional equipment Mains voltage Mains voltage Technical Data Technical Data Maximum main line temperature Maximum main line temperature Flow rate measurement...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.