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Temperature Control Units

Temperature Control Units
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Temperature Control Units

Product catalog summary
Overview: The document is a comprehensive product catalogue for the Thermo-5 series of Temperature Control Units (TCUs) used in plastics injection moulding. These units ensure precise temperature regulation using a liquid heat carrier.
Key Features:
  • Precision and Efficiency: Thermo-5 units provide accurate temperature control with a precision of ±0.1 Kelvin, featuring short heating and cooling times and energy-efficient operation.
  • Ease of Use: Designed for user-friendly operation, the units include intuitive navigation, multilingual menus, and a customizable display. They offer automated mould cooling and data recording via USB.
  • Safety and Reliability: The units feature automated process monitoring, durable construction, and advanced features like ultrasonic flow measurement and leak detection.
  • Compact and Quiet Design: Suitable for clean room environments, the units are compact and equipped with intelligent process monitoring to reduce noise.
Standard Equipment:
  • Includes a closed hydraulic system, temperature measurement, maintenance-free ultrasonic flow meter, and stainless steel pump.
Functions and Monitoring:
  • Features include mould evacuation, auto-tuning cascade control, and safety monitoring with visual and acoustic alarms.
Interfaces and Communication:
  • Equipped with USB for updates and data recording, and interfaces like CAN-bus, PROFIBUS-DP, and Ethernet for integration.
Additional Equipment: Options include leak stoppers and clean room packages.
Specifications: Detailed specifications cover heating, pump, and cooling capacities, dimensions, and weight for various models.
Procedures: Includes ordering instructions, electrical requirements, and fusing details.
Standards and Certifications: Units comply with international standards such as EN ISO 12100 and CE directives, with ISO 9001/14001 certifications.
Recommendations: Best practices for temperature control, including product functionality and regular servicing, are highlighted.
Technical Data: Tables and diagrams provide detailed technical data on heating and cooling capacities, pump curves, and installation guidelines.
Company Information: HB-Therm is a Swiss company with a global presence, known for high-quality temperature control technology.
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Catalog excerpts

Temperature Control Units-1

HBTHERM THERMO-5 Temperature Control Units Product Catalogue 2017-10

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Temperature Control Units-2

Temperature Control Units Thermo-5 Regulated mould temperatures are essential for plastics injection moulding. Temperature control units regulate mould temperatures through a liquid heat carrier by controlled inducing or dissipating of heat. Thermo-5 units provide efficient and reliable operation and are used to control temperatures in injection moulding or similar processes. …safe, reliable and low on maintenance …precise, powerful and efficient Highly accurate calibrated temperature control • ± 0,1 kelvin with self-optimizing regulation • Quality inspection certificate Short heating and cooling...

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Temperature Control Units-3

Note: Modular units do not have a proper command

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Temperature Control Units-4

Additional Equipment ZL Leak stopper ZB Connection for alarm and external control ZE Connection for external sensor ZU Pump status monitor ZK Keyboard-protection ZR Clean room package ZG Mould evacuation with compressed air With automatic depression optimisation (up to 70 °C, not possible with cooler B2) Alarm using potential-free contact (rating max. 250 VAC, 4 A) Unit ON/OFF, ramp programme ON/OFF and switching nominal value 1 or 2 using potential-free contact 1 socket Harting Han 7D (male) Thermocouple type J, K, T or Pt 100 in 3-wire system, with selectable production detector 1 socket Audio...

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Temperature Control Units-5

Single units Water, direct cooling Temperature control unit Heat transfer medium Cooling Type with maximum main line temperature in °C Housing size (gp 16-18, Fig. 5) Heating (gp 14, Fig. 2) kW Eco-pump , sealless, stainless; 1,1 kW; 60 L/min, 70 m sealless, stainless; 2,8 kW; 110 L/min, 70 m stainless; 3,5 kW; 160 L/min, 70 m sealless, stainless; 3,5 kW; 160 L/min, 70 m Cooling (gp, 15, Fig. 4) 38 kW @ 60 K 110 kW @ 60 K Additional equipment Connection for alarm and external control Connection for external sensor Interface DIGITAL Interface CAN Interface OPC UA Interface...

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Temperature Control Units-6

Single units Water, indirect cooling Temperature control unit Heat transfer medium Cooling Type with maximum main line temperature in °C Housing size (gp 16-18, Fig. 5) Heating (gp 14, Fig. 2) kW sealless, stainless; 2,8 kW; 110 L/min, 70 m stainless; 3,5 kW; 160 L/min, 70 m sealless, stainless; 3,5 kW; 160 L/min, 70 m Cooling (gp, 15, Fig. 4) 30 kW @ 60 K 50 kW @ 60 K 90 kW @ 60 K Additional equipment Leak stopper Connection for alarm and external control Connection for external sensor Interface DIGITAL Interface CAN Interface OPC UA Interface PROFIBUS-DP Pump status monitor Keyboard-protection Clean...

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Temperature Control Units-7

Single units Water, indirect cooling Temperature control unit Heat transfer medium Cooling Type with maximum main line temperature in °C Housing size (gr 16—18, Fig. 5) Eco-pump ik , sealless, stainless; 1,1 kW; 60 L/min, 70 m sealless, stainless; 2,8 kW; 110 L/min, 70 m stainless; 3,5 kW; 160 L/min, 70 m sealless, stainless; 3,5 kW; 160 L/min, 70 m Additional equipment Leak stopper Connection for alarm and external control Connection for external sensor Interface DIGITAL Interface CAN Interface ORC UA Interface RROFIBUS-DR Rump status monitor Keyboard-protection Clean room package Mould...

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Temperature Control Units-8

Single units Water, indirect cooling Temperature control unit Heat transfer medium Cooling Type with maximum main line temperature in °C Housing size (gr 16—18, Fig. 5) Heating (gp. 14, Fig. 2) kW Pump sealless, stainless; 0,5 kW; 30 L/min, 52 m (gp 14, Fig. 3) sealless, stainless; 1,0 kW; 50 L/min, 70 m Eco-pump ik , sealless, stainless; 1,1 kW; 60 L/min, 70 m sealless, stainless; 2,8 kW; 110 L/min, 70 m sealless, stainless; 3,5 kW; 160 L/min, 70 m Cooling (gr 15, Fig. 4) 30 kW @ 60 K 50 kW @ 60 K 90 kW @ 60 K Additional equipment Leak stopper Connection for alarm and external...

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Temperature Control Units-9

Single units Water, indirect cooling Temperature control unit Heat transfer medium Cooling with maximum main line temperature in °C Type Housing size (gP. 17/18, Fig. 5) kW Heating (gP. 14, Fig. 2) sealless, stainless; 0,5 kW; 30 L/min, 52 m sealless, stainless; 1,0 kW; 50 L/min, 70 m (gP. 14, Fig. 3) Eco-pump , sealless, stainless; 1,1 kW; 60 L/min, 70 m sealless, stainless; 2,8 kW; 110 L/min, 70 m sealless, stainless; 3,5 kW; 160 L/min, 70 m 30 kW @ 60 K Cooling (gP. 15, Fig. 4) 50 kW @ 60 K 90 kW @ 60 K Additional equipment Connection for alarm and external control Connection for external...

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Temperature Control Units-10

Single units Water, indirect cooling Temperature control unit Heat transfer medium Cooling with maximum main line temperature in °C Type Housing size (gP. 18, Fig. 5) kW Heating (gP. 14, Fig. 2) sealless, stainless; 0,5 kW; 30 L/min, 52 m Pump sealless, stainless; 1,0 kW; 50 L/min, 70 m (gP. 14, Fig. 3) Eco-pump , sealless, stainless; 1,1 kW; 60 L/min, 70 m 30 kW @ 60 K Cooling (gP. 15, Fig. 4) 50 kW @ 60 K Additional equipment Connection for alarm and external control Connection for external sensor Interface DIGITAL Interface CAN Interface OPC UA Interface PROFIBUS-DP Pump status monitor Keyboard-protection...

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Temperature Control Units-11

Single units Oil, indirect cooling Temperature control unit Heat transfer medium Cooling Type with maximum main line temperature in °C Housing size (gr 17/18, Fig. 5) Heating (gp. 14, Fig. 2) kW Pump sealless, stainless; 0,5 kW; 30 L/min, 52 m (gp 14, Fig. 3) sealless, stainless; 1,0 kW; 50 L/min, 70 m Connection for alarm and external control Connection for external sensor Interface DIGITAL Interface CAN Interface ORC UA Interface RROFIBUS-DR Rump status monitor Keyboard-protection Ordering example: HB-250T3-8-2M-A3-ZE-ZD-ZU, 405, Eng lish • Standard specification O Optional...

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Temperature Control Units-12

Communication (Fig. 1) Basic circuit diagram □ Command 1) Command deactivated

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Temperature Control Units-13

Heating Capacity, Electricity Supply (Fig. 2) The heating capacity applies at rated voltage (400 V, 460 V or 210 V) and varies max. ±10 % within the range indicated. Maximum fusing; Cross-section through unit mains cable (with mains voltage) Heating 400 V or 460 V 8 kW 3x20 A; 2,5 mm2 16 kW 3x32 A; 6 mm2 32 kW 3x63 A; 16 mm2 Pump Capacity Curve (Fig. 3) Fixed speed pumps Pump head H m Flow rate L/min Flow rate L/min Attainable practical values Attainable practical values with housing size 3 Variable speed Eco-pump Pump head H m 70 In Eco-mode the unit will control the speed depending on either...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.