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Temperature Control Units Thermo-5

Temperature Control Units Thermo-5
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Temperature Control Units Thermo-5

Product catalog summary
Overview: The document is a product catalogue for Thermo-5 Temperature Control Units, designed for precise temperature regulation in plastics injection moulding processes. These units use a liquid heat carrier to manage mould temperatures efficiently.
Key Features:
  • Precision and Efficiency: Offers highly accurate temperature control with a precision of ±0.1 kelvin, featuring self-optimizing regulation and calibration for temperature, pressure, and flow rate.
  • Energy Efficiency: Utilizes a tankless system to minimize energy consumption, with an eco-pump for variable speed and reduced power usage.
  • Ease of Use: Equipped with a user-friendly interface, available in 21 languages, and features intuitive navigation and on-the-spot instructions.
  • Safety and Reliability: Includes automated process monitoring, ultrasonic flow rate measurement, and detection of hose ruptures and leaks. Constructed with non-corroding materials and offers a lifetime warranty on the heater.
  • Compact and Quiet Design: Designed to fit in small spaces and suitable for clean room environments, with intelligent process monitoring.
Standard Equipment:
  • Closed hydraulic system with automatic deaeration and filling.
  • Temperature measurement in main and return lines.
  • Maintenance-free ultrasonic flow meter and low-scaling cooling system.
  • Sealless stainless steel pump and non-corroding hydraulic circuit materials.
Functions and Monitoring:
  • Features include mould evacuation, auto-tuning cascade control, and continuous cooling with automatic switch-off.
  • Safety measures include monitoring of process parameters, hose rupture detection, and triple safety cut-out for heating.
Interface and Communication:
  • Equipped with a USB connection for software updates and data recording.
  • Supports various communication protocols including CAN-bus, PROFIBUS-DP, and Ethernet interfaces.
Additional Equipment: Options for leak stoppers, external control connections, and clean room packages are available, enhancing the unit's versatility and adaptability to different operational needs.
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Catalog excerpts

Temperature Control Units Thermo-5-1

HBTHERM THERMO-5 Temperature Control Units Product Catalogue 2019-10

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Temperature Control Units Thermo-5-2

Temperature Control Units Thermo-5 Regulated mould temperatures are essential for plastics injection moulding. Temperature control units regulate mould temperatures through a liquid heat carrier by controlled inducing or dissipating of heat. Thermo-5 units provide efficient and reliable operation and are used to control temperatures in injection moulding or similar processes. …precise, powerful and efficient Highly accurate temperature control • ±0,1 kelvin with self-optimizing regulation • Calibration of temperature, pressure and flow rate measurement • Quality inspection certificate Short heating...

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Temperature Control Units Thermo-5-3

HB-THERM THERMO-5 Standard Equipment Note: Modular units do not have a proper command

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Temperature Control Units Thermo-5-4

Additional Equipment ZL Leak stopper ZB Connection for alarm and external control ZE Connection for external sensor ZU Pump status monitor ZK Keyboard-protection ZR Clean room package ZG Mould evacuation with compressed air With automatic depression optimisation (up to 70 °C, not possible with cooler B2) Alarm using potential-free contact (rating max. 250 VAC, 4 A) Unit ON/OFF, ramp programme ON/OFF and switching nominal value 1 or 2 using potential-free contact 1 socket Harting Han 7D (male), connecting cable 6 m with plug included Thermocouple type J, K, T or Pt 100 in 3-wire system, with selectable...

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Temperature Control Units Thermo-5-5

Single units Water, direct cooling Temperature control unit Heat transfer medium Cooling Pump sealless, stainless; 0,5 kW Eco-pump 9, sealless, stainless; 1,1 kW; stainless; 2,8 kW; 110 L/min, 70 m sealless, stainless; 2,8 kW; 110 L/min, 70 m stainless; 3,5 kW; 160 L/min, 70 m sealless, stainless; 3,5 kW; 160 L/min, 70 m Eco-pump , sealless, stainless; 2,2 kW; 220 L/min, 65 m Additional equipment Connection for alarm and external control Connection for external sensor Interface DIGITAL Interface CAN Interface OPC UA Interface PROFIBUS-DP Pump status monitor Keyboard-protection Clean room package...

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Temperature Control Units Thermo-5-6

Single units Water, indirect cooling Temperature control unit Heat transfer medium Cooling Pump sealless, stainless; 0,5 kW Eco-pump 9, sealless, stainless; 1,1 kW; stainless; 2,8 kW; 110 L/min, 70 m sealless, stainless; 2,8 kW; 110 L/min, 70 m stainless; 3,5 kW; 160 L/min, 70 m sealless, stainless; 3,5 kW; 160 L/min, 70 m Eco-pump , sealless, stainless; 2,2 kW; 220 L/min, 65 m Leak stopper Connection for alarm and external control Connection for external sensor Interface DIGITAL Interface CAN Interface OPC UA Interface PROFIBUS-DP Pump status monitor Keyboard-protection Clean room package Mould...

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Temperature Control Units Thermo-5-7

Single units Water, indirect cooling Temperature control unit Heat transfer medium Cooling Pump sealless, stainless; 0,5 kW Eco-pump 9, sealless, stainless; 1,1 kW; stainless; 2,8 kW; 110 L/min, 70 m sealless, stainless; 2,8 kW; 110 L/min, 70 m stainless; 3,5 kW; 160 L/min, 70 m sealless, stainless; 3,5 kW; 160 L/min, 70 m Eco-pump , sealless, stainless; 2,2 kW; 220 L/min, 65 m Leak stopper Connection for alarm and external control Connection for external sensor Interface DIGITAL Interface CAN Interface OPC UA Interface PROFIBUS-DP Pump status monitor Keyboard-protection Clean room package Mould...

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Temperature Control Units Thermo-5-8

Single units Water, indirect cooling Temperature control unit Heat transfer medium Cooling Pump sealless, stainless; 0,5 kW Eco-pump 9, sealless, stainless; 1,1 kW; sealless, stainless; 2,8 kW; 110 L/min, 70 m sealless, stainless; 3,5 kW; 160 L/min, 70 m Eco-pump , sealless, stainless; 2,2 kW; 220 L/min, 65 m Leak stopper Connection for alarm and external control Connection for external sensor Interface DIGITAL Interface CAN Interface OPC UA Interface PROFIBUS-DP Pump status monitor Keyboard-protection Clean room package Mould evacuation with compressed air Ordering example: HB-160Z4-32-8R-B2-ZE-ZO,...

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Temperature Control Units Thermo-5-9

Single units Water, indirect cooling Temperature control unit Heat transfer medium Cooling Indirect Type with maximum main line temperature in °C sealless, stainless; 0,5 kW; 30 L/min, 52 m 2M sealless, stainless; 1,0 kW; 50 L/min, 70 m 4M , sealless, stainless; 1,1 kW; 60 L/min, 70 m 4S sealless, stainless; 2,8 kW; 110 L/min, 70 m 6M sealless, stainless; 3,5 kW; 160 L/min, 70 m 8M 30 kW @ 60 K A2 50 kW @ 60 K B2 90 kW @ 60 K C2 Additional equipment Connection for alarm and external control ZB Connection for external sensor ZE Interface DIGITAL ZD Interface CAN ZC Interface OPC UA ZO Interface...

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Temperature Control Units Thermo-5-10

Single units Water, indirect cooling Temperature control unit Heat transfer medium Cooling Type with maximum main line temperature in °C Pump sealless, stainless; 0,5 kW; 30 L/min, 52 m (gr 14, Fig. 3) sealless, stainless; 1,0 kW; 50 L/min, 70 m Eco-pump f!, sealless, stainless; 1,1 kW; 60 L/min, 70 m Additional equipment Connection for alarm and external control Connection for external sensor Interface DIGITAL Interface CAN Interface OPC UA Interface PROFIBUS-DP Pump status monitor Keyboard-protection Clean room package Mould evacuation with compressed air Mains voltage Ordering example: HB-230Z2B-16-4M-A2-ZE-ZD,...

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Temperature Control Units Thermo-5-11

Single units Oil, indirect cooling Heat transfer medium Temperature control unit Cooling Indirect Type with maximum main line temperature in °C Housing size (gP. 16, Fig. 5) kW 8 sealless, stainless; 0,5 kW; 30 L/min, 52 m 2M sealless, stainless; 1,0 kW; 50 L/min, 70 m 4M 34 kW @ 120 K A3 60 kW @ 120 K C3 Additional equipment Connection for alarm and external control ZB Connection for external sensor ZE Interface DIGITAL ZD Interface CAN ZC Interface OPC UA ZO Interface PROFIBUS-DP ZP Pump status monitor ZU Keyboard-protection ZK 400 V (380–415 V), 50 Hz; 3LPE 405 Mains voltage Ordering example:...

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Temperature Control Units Thermo-5-12

Communication (Fig. 1) Basic circuit diagram □ Command 1) Command deactivated

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Temperature Control Units Thermo-5-13

Heating Capacity, Electricity Supply (Fig. 2) The heating capacity applies at rated voltage (400 V, 460 V or 210 V) and varies max. ±10 % within the range indicated. Maximum fusing; Cross-section through unit mains cable (with mains voltage) Heating 400 V or 460 V 8 kW 3x20 A; 2,5 mm2 16 kW 3x32 A; 6 mm2 32 kW 3x63 A; 16 mm2 Pump Capacity Curve (Fig. 3) Variable speed Eco-pump (Energy efficiency class IE4) In Eco-mode the unit will control the speed depending on either actual speed or flow rate or pump pressure or temperature difference between main- and return line. Energy savings are announced...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.