Pressure Regulators

Pressure Regulators

Pressure Regulators

Product catalog summary
Introduction
Hayward Industrial Products provides guidelines for the installation, operation, and maintenance of pressure regulating valves. Adherence to these instructions is crucial to prevent injury and ensure proper functioning.

Warranty and Responsibility
Hayward guarantees its products against defects in material and workmanship but does not assume responsibility for damages or injuries due to improper installation, misuse, or chemical incompatibility. Users should verify compatibility and operating conditions.

Specifications and Limitations
1. Maximum fluid velocity: 8 feet per second.
2. Designed for non-compressible liquids only.
3. Temperature and pressure limitations must be checked in Hayward literature.
4. PVC and CPVC products are brittle below 40°F.
5. Avoid direct installation of metal pipes into plastic connections.

Installation Procedures
For threaded end connections, use Teflon tape and tighten joints with a strap wrench to avoid excessive stress. Ensure systems are depressurized and drained before installation.

Pressure Regulator Sizing
Selection is based on desired flow, inlet pressure, and outlet pressure. Use the formula: ∆P = [Q / Cv]² to determine pressure drop and ensure it meets system requirements.

Installation Recommendations
Install the regulator upright, avoid downstream pressure surges, and use a shut-off valve upstream. A Y-Strainer or Basket Strainer is recommended to maintain clean fluid flow.

Operation and Adjustment
The regulator automatically adjusts to maintain desired downstream pressure. Adjust by loosening the locknut and turning the adjustment screw. Tighten the locknut once the desired pressure is set.

Application
Suitable for controlling downstream pressures up to 75 PSIG. The pressure rating is 150 PSI non-shock at 70°F.

Parts List
Includes components such as spring, rolling diaphragm, O-ring seals, pipe plug, square cut seal, body, bonnet, adjustment screw, and locknut.

Dimensions and Weight
Provided for various sizes, with dimensions in inches and weight in pounds.
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Catalog excerpts

Pressure Regulators-1

PLEASE READ THE FOLLOWING INFORMATION PRIOR TO INSTALLING AND USING HAYWARD VALVES, STRAINERS, FILTERS, AND OTHER ASSOCIATED PRODUCTS. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN SERIOUS INJURY. > 1. Hayward guarantees its products against defective material and workmanship only. Hayward assumes no responsibility for damage or injuries resulting from improper installation, misapplication, or abuse of any product. 2. Hayward assumes no responsibility for damage or injury resulting from chemical incompatibility between its products and the process fluids to which they are subjected. Compatibility charts provided in Hayward literature are based on ambient temperatures of 70F and are for reference only. Customer should always test to determine application suitability. 3. Consult Hayward literature to determine operating pressure and temperature limitations before installing any Hayward product. Note that the maximum recommended fluid velocity through any Hayward product is eight feet per second. Higher flow rates can result in possible damage due to the water hammer effect. Also note that maximum operating pressure is dependent upon material selection as well as operating temperature. 4. Hayward products are designed primarily for use with non-compressible liquids. They should NEVER be used or tested with compressible fluids such as compressed air or nitrogen. 5. Systems should always be depressurized and drained prior to installing or maintaining Hayward products. 6. Temperature effect on piping systems should always be considered when the systems are initially designed. Piping systems must be designed and supported to prevent excess mechanical loading on Hayward equipment due to system misalignment, weight, shock, vibration, and the effects of thermal expansion and contraction. 7. Because PVC and CPVC plastic products become brittle below 40F, Hayward recommends caution in their installation and use below this temperature. 8. Published operating torque requirements are based upon testing of new valves using clean water at 70F. Valve torque is affected by many factors including fluid chemistry, viscosity, flow rate, and temperature. These should be considered when sizing electric or pneumatic actuators. 9. Due to differential thermal expansion rates between metal and plastic, transmittal of pipe vibration, and pipe loading forces DIRECT INSTALLATION OF METAL PIPE INTO PLASTIC CONNECTIONS IS NOT RECOMMENDED. Wherever installation of plastic valves into metal piping systems is necessary, it is recommended that at least 10 pipe diameter in length of plastic pipe be installed upstream and downstream of the plastic valve to compensate for the factors mentioned above. PRODUCT PART NUMBERS: 1/4" = PR10025T 1/2" = PR10050T 3/4" = PR10075T 1" = PR10100T 1 1/2" = PR10150T THREADED END CONNECTION INSTALLATION PROCEDURES: Threaded end connections are manufactured to ASTM specifications D2464-88. F437-88 and ANSI B2.1. Wrap threads of pipe with Teflon tape of 3 to 3 1/2 mil thickness. Facing the threaded end of the pipe, wrap the tape clockwise around the threads, starting at the first or second full thread. overlap each wrap by 1/2 the width of the tape. The wrap should be applied with sufficient tension to allow the threads of a single wrapped area to show through without cutting the tape. the wrap should continue for the full effective length of the thread. Pipe sizes of 2" and greater will not benefit with more than a second wrap due to the greater depth of thread. To provide a leak proof joint, the pipe should be threaded into the end connection "HAND TIGHT". USING A STRAP WRENCH ONLY, (Never use a stillson type wrench or pliers) tighten the joint an additional 1/2 to 1 1/2 turns past hand tight. Tightening beyond this point will induce excessive stresses that may cause failure. PRESSURE REGULATOR SIZING FORMULA: Pressure Regulator selection is based on the desired flow, the inlet pressure, and the desired outlet pressure. Example: If your system requires a flow rate of 10 G.P.M. at a set pressure of 30 PSIG, and the inlet pressure is 50 PSI, size the pressure regulator as follows: From the graph at the right, a 1" valve has a flow coefficient of 5.5 at a 30 PSIG set pressure. ∆∆∆∆ P = [Q / Cv] > 2 ∆∆∆∆ P = 3.3 PSIG >

 Open the catalog to page 1
Pressure Regulators-2

2 ∆ P ⇒ Pressure drop across regulator in PSI Q ⇒ Flow Rate in GPM C > V ⇒ Flow Coefficient from chart > Dimensions in inches. Weight in Pounds. For reference only Size A B C D Weight >

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.