Bulkhead Fittings

Bulkhead Fittings

Bulkhead Fittings

Product catalog summary
Introduction: This document provides installation instructions and safety guidelines for Hayward Industrial Products, specifically Safe-T-Loc™ Bulkhead Fittings. It emphasizes the importance of following these instructions to prevent injury and ensure proper product performance.
Product Guarantee and Responsibility: Hayward guarantees its products against defects in material and workmanship but does not assume responsibility for damages or injuries due to improper installation, misuse, or chemical incompatibility. Users should verify compatibility and suitability for their specific applications.
Operating Conditions: Users must consult Hayward literature for pressure and temperature limitations. The maximum fluid velocity is eight feet per second to avoid damage from water hammer effects. Products are designed for non-compressible liquids and should not be used with compressible fluids.
Installation Guidelines: Systems must be depressurized and drained before installation. Consider temperature effects on piping systems to prevent mechanical loading on equipment. Caution is advised when using PVC and CPVC products below 40°F due to brittleness.
Torque and Material Considerations: Valve torque requirements vary with fluid properties and should be considered when sizing actuators. Metal pipes should not be directly installed into plastic connections; a length of plastic pipe should be used to mitigate differential thermal expansion and vibration.
Installation Instructions: The document provides a table with recommended dimensions for bulkhead fittings. It details the installation process, emphasizing the need for proper venting and personal protection equipment.
Threaded and Socket Connections: Instructions for threaded connections include using Teflon tape and proper tightening techniques. Socket connections require solvent cementing per ASTM specifications, with detailed steps for application and curing.
Joint Cure Schedule: A cure schedule is provided based on temperature ranges and pipe sizes, with specific times for achieving full cure under various conditions.
Non-Shock Operating Pressures: The document concludes with a note on non-shock operating pressures for different materials.
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Catalog excerpts

Bulkhead Fittings-1

GASKET NUT BODY FLATS BODY > 1. Hayward guarantees its products against defective material and workmanship only. Hayward assumes no responsibility for damage or injuries resulting from improper installation, misapplication, or abuse of any product. 2. Hayward assumes no responsibility for damage or injury resulting from chemical incompatibility between its products and the process fluids to which they are subjected. Compatibility charts provided in Hayward literature are based on ambient temperatures of 70F and are for reference only. Customer should always test to determine application suitability. 3. Consult Hayward literature to determine operating pressure and temperature limitations before installing any Hayward product. Note that the maximum recommended fluid velocity through any Hayward product is eight feet per second. Higher flow rates can result in possible damage due to the water hammer effect. Also note that maximum operating pressure is dependent upon material selection as well as operating temperature. 4. Hayward products are designed primarily for use with non-compressible liquids. They should NEVER be used or tested with compressible fluids such as compressed air or nitrogen. 5. Systems should always be depressurized and drained prior to installing or maintaining Hayward products. 6. Temperature effect on piping systems should always be considered when the systems are initially designed. Piping systems must be designed and supported to prevent excess mechanical loading on Hayward equipment due to system misalignment, weight, shock, vibration, and the effects of thermal expansion and contraction. 7. Because PVC and CPVC plastic products become brittle below 40F, Hayward recommends caution in their installation and use below this temperature. 8. Published operating torque requirements are based upon testing of new valves using clean water at 70F. Valve torque is affected by many factors including fluid chemistry, viscosity, flow rate, and temperature. These should be considered when sizing electric or pneumatic actuators. 9. Due to differential thermal expansion rates between metal and plastic, transmittal of pipe vibration, and pipe loading forces DIRECT INSTALLATION OF METAL PIPE INTO PLASTIC CONNECTIONS IS NOT RECOMMENDED. Wherever installation of plastic valves into metal piping systems is necessary, it is recommended that at least 10 pipe diameter in length of plastic pipe be installed upstream and downstream of the plastic valve to compensate for the factors mentioned above. >

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