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PCB HANDLING SOLUTIONS

PCB HANDLING SOLUTIONS
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PCB HANDLING SOLUTIONS

Product catalog summary
Overview: Hayawin PCB Conveyor Solutions provides advanced conveyor systems aimed at enhancing PCB assembly processes by improving efficiency, productivity, and quality in electronics manufacturing. The document details specifications and features of various machines used in PCB and SMT production lines.
Key Features and Benefits:
  • High-Speed Conveyor Systems: Designed for smooth and continuous PCB movement, reducing idle time and bottlenecks.
  • Customisable Design: Solutions tailored to specific production line needs, including straight-line and turn conveyors.
  • Efficient PCB Handling: Precision handling of various PCB sizes and weights, minimizing damage and rework.
  • Industry 4.0 Integration: Seamless integration with smart manufacturing technologies for real-time data exchange and process optimization.
  • Advanced Control System: Real-time monitoring with adjustable speed and intelligent fault detection.
  • Robust Construction: Durable materials ensure long-lasting performance and reduced maintenance costs.
  • Compliance with Standards: Adheres to industry standards for quality and safety.
Specific Equipment Details:
  • Magazine Loader: Automatically loads PCBs from magazines with precision lifting, PLC control, and CE compliance.
  • De-Stacker Loader: Loads bare PCBs with options for de-stack or pass-through, featuring ESD conveyor belts and CE compliance.
  • Vacuum Loader: Utilizes vacuum pick technology for PCB loading, offering flexibility and CE compliance.
  • Conveyor Systems: Transfers PCBs smoothly with customizable options like conveyor length and cooling fans.
  • Telescopic Gate Conveyor: Provides safe access across SMT lines with customizable access space.
  • Dual Conveyor: Features independent speed control for dual-lane SMT lines.
  • Buffer Stocker: Buffers PCBs to manage line flow efficiently.
Technical Specifications:
  • Magazine Loader: Cycle time of 18s, magazine change time of 25s, and transport height of 950±30mm.
  • De-Stacker Loader: Cycle time of 5s, PCB thickness of 0.6 - 3mm, and transport height of 950±30mm.
  • Vacuum Loader: Cycle time of 6s, storage PCB height of 200mm, and transport height of 950±30mm.
  • Conveyor: Adjustable speed of 0.5~9m/min, transport height of 950±30mm.
Additional Machine Features:
  • Robust Construction: Machines built with high-strength steel and aviation aluminum profiles for stability and durability.
  • PLC Programmable Controller: Allows for flexible and customizable control over processes.
  • Intuitive Touch Screen Interface: Provides a user-friendly experience for efficient operation.
  • Standard SMEMA Interface: Ensures compatibility and easy integration with other production line equipment.
  • CE Compliance: All machines adhere to international quality and safety standards.
Conclusion: Hayawin PCB Conveyor Solutions offers a comprehensive range of customizable and efficient conveyor systems that integrate with modern manufacturing technologies, ensuring high-quality and safe PCB assembly processes. The equipment is designed to enhance efficiency, precision, and integration in PCB handling and processing.
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Catalog excerpts

PCB HANDLING SOLUTIONS-1

Quiptech y The Intelligent Solutions Company

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PCB HANDLING SOLUTIONS-2

INDEX Revolutionising PCB Assembly Processes Hayawin PCB Conveyor Solutions, the cutting-edge solution designed to streamline and optimise the PCB assembly process. With state-of-the-art conveyor systems, we are poised to revolutionise the way PCBs are handled, increasing efficiency, productivity, and quality in electronics manufacturing. Key Features and Benefits: 1. High-Speed Conveyor Systems: Hayawin conveyors are engineered for high-speed PCB assembly, ensuring smooth and continuous movement of PCBs throughout the production line. This reduces idle time and minimises bottlenecks, leading...

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PCB HANDLING SOLUTIONS-3

MAGAZINE LOADER AUTOMATICALLY LOADS PCB'S FROM MAGAZINES INTO THE SMT PRODUCTION LINE DE-STACKER LOADER AUTOMATICALLY LOADS BARE PCB'S FROM A STACK INTO THE SMT PRODUCTION LINE KEY FEATURES • Robust Construction: The machine is constructed with high-strength steel and aviation aluminium profile providing stability and strength. • Precision Lifting Mechanism: The lifting mechanism incorporates a servo motor and precision ball screw, ensuring precise and accurate movement with an impressive accuracy of ±0.1mm. • PLC Programmable Controller: The machine is equipped with a PLC programmable controller,...

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PCB HANDLING SOLUTIONS-4

VACUUM LOADER AUTOMATICALLY VACUUM PICKS BARE PCB'S FROM A STACK AND PLACES THEM ON THE SMT PRODUCTION LINE CONVEYOR SMOOTHLY TRANSFERS PCB'S BETWEEN MACHINES IN THE SMT PRODUCTION LINE KEY FEATURES • Robust Construction: The machine is constructed with high-strength steel and aviation aluminium profile providing stability and strength. • Bare Board Load or Pass-through Function: The machine offers the flexibility of both bare board vacuum pick loading and pass-through operations. • PLC Programmable Controller: The machine is equipped with a PLC programmable controller, allowing for flexible...

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PCB HANDLING SOLUTIONS-5

DUAL CONVEYOR SMOOTHLY TRANSFERS PCB'S BETWEEN MACHINES IN A DUAL LANE SMT PRODUCTION LINE TELESCOPIC GATE CONVEYOR PROVIDES A SAFE ACCESS POINT TO CROSS THE SMT LINE KEY FEATURES • Robust Construction: The machine is constructed with high-strength steel and aviation aluminium profile providing stability and strength. • PLC Programmable Controller: The machine is equipped with a PLC programmable controller, allowing for flexible and customisable control over the process. • Intuitive Touch Screen Interface: The machine features a user-friendly touch screen interface, providing an intuitive and...

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PCB HANDLING SOLUTIONS-6

DUAL LANE TELESCOPIC GATE CONVEYOR PROVIDES A SAFE ACCESS POINT TO CROSS THE DUAL LANE SMT LINE BUFFER STOCKER THIS EQUIPMENT IS USED TO BUFFER THE PCB AND IS USED TO BUFFER THE WHOLE LINE KEY FEATURES • Robust Construction: The machine is constructed with high-strength steel and aviation aluminium profile providing stability and strength. • Dual Lane Telescopic Access Space: The machine is equipped with a telescopic access space of 0.6 meters, allowing operators convenient access front & rear of the SMT line, promoting operator comfort and efficiency. This access space can be customised according...

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PCB HANDLING SOLUTIONS-7

NG/OK BUFFER AUTOMATICALLY SEGREGATES NG BOARDS IN THE SMT LINE FOR FURTHER ANALYSISMAGAZINE BUFFER FLEXIBLE PCB BUFFER WHICH INTEGRATES THE FUNCTIONS OF LOADING, UNLOADING AND BUFFERING WITH FLEXIBLE FUNCTION SWITCHING KEY FEATURES • Robust Construction: The machine is constructed with high-strength steel and aviation aluminium profile providing stability and strength. • Precision Lifting Mechanism: The lifting mechanism incorporates a servo motor and precision ball screw, ensuring precise and accurate movement with an impressive accuracy of ±0.1mm. • PLC Programmable Controller: The machine...

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PCB HANDLING SOLUTIONS-8

REJECT CONVEYOR THE POST AUTOMATIC INSPECTION REJECT CONVEYOR, LIFTS AND PRESENTS NG PCB'S FOR REVIEW DUAL REJECT CONVEYOR AUTOMATIC DUAL LANE INSPECTION REJECT CONVEYOR, LIFTS AND PRESENTS THE PCB'S FOR FURTHER ANALYSIS KEY FEATURES • Robust Construction: The machine is constructed with high-strength steel and aviation aluminium profile providing stability and strength. • Automatic Rejection: The conveyor system automatically rejects the identified NG PCBs from the production flow. It lifts the faulty PCBs for further analysis or rework. While good PCB's continue to transfer to the next process....

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PCB HANDLING SOLUTIONS-9

SHUTTLE CONVEYOR THE SHUTTLE CONVEYOR IS USED TO AUTOMATICALLY COMBINE MULTIPLE LANES, OR SHUTTLE PCB'S BETWEEN LANES OR EQUIPMENT TURNING CONVEYOR THIS EQUIPMENT IS USED AT THE TURN (U-SHAPED LINE OR L-SHAPED LINE) ON THE SMT PRODUCTION LINE TO CHANGE THE FLOW DIRECTION OF THE PCB. KEY FEATURES • Robust Construction: The machine is constructed with high-strength steel and aviation aluminium profile providing stability and strength. • Shuttle: The machine shuttles PCB's from single lane conveyor to dual lane conveyor or vice versa. • Single Shuttle or Dual Shuttle Options: The machine offers...

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PCB HANDLING SOLUTIONS-10

TURNING CONVEYOR - CLAMP THIS EQUIPMENT IS USED FOR THE CONVERSION OF PCB LENGTH AND WIDTH ON SMT PRODUCTION LINE, WITHOUT CHANGING SMT LINE FLOW DIRECTION FLIPPER THIS EQUIPMENT IS USED TO FLIP THE PCB 180" ON THE SMT PRODUCTION LINE KEY FEATURES • Robust Construction: The machine is constructed with high-strength steel and aviation aluminium profile providing stability and strength. • Motorised Rotation: The turning conveyor utilises a motorised mechanism to rotate the conveyed items or products. The motor provides the necessary power and control to achieve smooth and precise rotation. • Product...

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PCB HANDLING SOLUTIONS-11

LIFT THIS EQUIPMENT IS USED FOR PALLET RETURN LINE, IT CAN REALISE THE TRANSFER BETWEEN THE UPPER AND LOWER LEVEL OF THE PRODUCTION LINE STACKER UNLOADER AUTOMATICALLY UNLOADS AND STACKS BARE PCB'S FROM A SMT PRODUCTION LINE KEY FEATURES • Robust Construction: The machine is constructed with high-strength steel and aviation aluminium profile providing stability and strength. • LIFT: The lift mechanism lowers the empty pallets at the end of the line to a return conveyor. • PLC Programmable Controller: The machine is equipped with a PLC programmable controller, allowing for flexible and customisable...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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