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hpl 3000 DC-V

hpl 3000 DC-V

hpl 3000 DC-V

Product catalog summary
Overview: The HPL 3000 DC-V is a microprocessor-controlled rotary welding machine designed for professional use in the medical technology field. It complies with EN ISO 11607-2 standards, ensuring a validatable process for sealing various packaging materials.
Performance and Flexibility: Capable of sealing almost all coated and uncoated polymeric packaging materials, the machine features adjustable transport systems, contact pressure, temperature, and welding speed (5-13 m/min). It includes an integrated printer for printing process-relevant information directly on the packaging.
Safety: The machine continuously monitors critical process parameters such as temperature, contact pressure, and welding speed. Deviations trigger visual and acoustic alarms, and a selective operating lock restricts access to configuration functions post-process qualification.
Ease of Use: Featuring a 5.6” touch screen, the machine supports up to 50 user profiles and 2,500 catalogue entries. The Hawo IntelligentScan function allows quick programming via a barcode scanner.
Technical Specifications: Operating on a power supply of 100-240 V and consuming 400 W, the machine is constructed with stainless steel casing and weighs 25 kg. It has a welding seam width of 9 mm and an unlimited seam length.
Control and Communication: Includes a touch screen keypad, RS 232 connection, and optional USB and Ethernet interfaces. Supports data input and configuration via an external PC, with backup functions available.
Process Parameters: Adjustable welding speed (5-13 m/min), temperature (80-220 °C), and contact pressure (70-130 N). Features automatic shutdown and warning systems for parameter deviations, with internal recording and printout capabilities.
Certifications: CE marked and conforms to DIN EN ISO 11607-2:2006, DIN 58953-7, and Dgsv guidelines.
Specifications: Outlines specifications for packaging materials, including peelable sealing materials and printable data such as packaging time, date, expiry date, batch data, order number, personnel data, piece counter, CE sign, and sterilization procedure. Includes optional industry symbols for sterilization type and application.
Printer Functions: Describes printer functions with an external printer, including setting the number of labels to be printed (1-99), barcode printing, and variable print sequence.
Calibrations: Provides calibration details for temperature, contact pressure, and welding speed.
Accessories: Includes process documentation software, mobile process documentation, barcode scanner, indicator strips, tray, roll conveyor, and barcode printer.
Available Services: Services include seal seam strength tests as per EN 868-5:20095 and EN ISO 11607-2:20065, calibration with certificate, and maintenance.
Routine Monitoring: Hawo offers seal check testing systems for routine testing of sealing seams and operational and performance qualification during validation. The seal check med and seal check HDPE make deviations visible on the indicator field.
Process Documentation: Routine monitoring and documentation of process parameters can be carried out using a USB-stick and the hawo USB-storage unit, following ISO 11607-2 requirements. Process protocols can be digitally signed and archived on a PC.
Additional Information: Subject to technical alterations. All rights reserved by hawo GmbH. Document dated March 2012.
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Catalog excerpts

hpl 3000 DC-V-1

TOUCHSCREEN FÜR DEN PROFESS ION ELLEN EINSATZ IM MEDIZINTECH- NISCHEN BEREICH (VALIDIERBARER PROZESS NACH DIN EN ISO 11607-2) MICROPROCESSOR CONTROLLED ROTARY WELDING MACHINE WITH TOUCH SCREEN FOR PROFESSIONAL USE IN THE MEDICAL TECHNOLOGY FIELD (VAL I DATABLE PROCESS IN ACCORDANCE WITH EN ISO 11607-2)

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hpl 3000 DC-V-2

LEISTUNG UND FLEXIBILITÀT: Die DurchlaufschwelBma- schine hpl 3000 DC-V verschwelBt nahezu alle beschlchteten und unbeschlchteten polymeren Verpackungsmaterlallen. Das Integrlerte Transportsystem führt schwere Verpackungs- güter prâzlse durch die Maschlne. Die Anpresskraft (Sie- geldruck) 1st variabel und lasst slch bel Bedarf abschalten. Temperatur und Durchlaufgeschwlndlgkelt (5-13 m/mln) slnd elnstellbar Dies ermogllcht elne exakte Anpassung an das Material wâhrend der Abnahmebeurtellung (Operational Qualification OQ) lm Rahmen der Prozessvalldlerung. Die in- dividuellen Einstellungsmöglichkelten...

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hpl 3000 DC-V-3

EINFACHE HANDHABUNG: DergroBe 5,6"-Touchscreen des hpl 3000 DC-V macht die Menünavigation und Daten- eingabe besonders einfach. Wichtige Informationen können über das Farbdisplay schnell und direkt erfasst werden: > Die Daten für 50 verschiedene Bediener können definiert und mit Passwort versehen werden. > Bis zu 2.500 Katalogeintrage lassen sich einfach über den Touchscreen programmieren Oder mittels Barcodescanner Noch einfacher wird die Bedienung mit Hilfe der neuen hawo IntelligentScan-Funktion: Individuelle Vorgaben zu SchweiB- und Slegelparametern können schnell und einfach vla Barcodescanner...

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hpl 3000 DC-V-4

Konformitat DGSV-Leltllnle POWER SUPPLY DATA Mains connection Mains frequency Abmessungen B x T x H (Inkl. Elnlaufblech) Elnlaufschutz (Device protect) Rücklauffunktlon (Reverse feed) Integrlerte Schrâgstellung MECHANICAL DATA 830 x 250 x 240 mm Dimensions w x d x h (Ind. Infeed section) Edelstahl AISI 304 Casing cover 0-35 mm Welding distance from edge 9 mm Welding seam width unbegrenzt Welding seam length > 30 mm Distance to medical product (DIN 58953-7) x Device protect (In-feed guard) optional Integrated Inclination x Ink ribbon change from front Stainless steal AISI 304 Thermoplastische...

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hpl 3000 DC-V-5

Anzeige kundenspezlflscher Informatlonen Datenelngabe und Konflgurlerung über Datenslcherung durch PC (Back-Up) Ethernet connection RS 232 connection for label printer or barcode scanner Integratale In batch documentation systems Display of customer specific details Data Input and configuration via external PC Touch screen Anpresskraft (Slegeldruck) Temperaturberelche (vorwâhlbar) Überhltzungsschutz rückstellbar PROCESS PARAMETERS Welding speed (dwell) Welding temperature Contact pressure Temperature unit Temperature range (pre-selectable) Temperature regulation tolerance Resettable overheating...

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hpl 3000 DC-V-6

KONTROLLFUNKTIONEN ALLGEMEIN Abschalten des Antriebs beim Öffnen x Automatisches Abschalten des Motors nach 30 s x Anlaufsperre durch Personalidentifikation x Identlflkatlonsschutz mittels Passwort x Energlesparfunktlon mittels Stand-by 10-120 min GENERAL CONTROL FUNCTIONS Automatic motor stop when the front lid x Automatic motor stop after 30 seconds x Start-up locking system through personnel code x Time and calendar function x Piece counter resettable x Piece counter absolute x Monitoring of piece numbers x Identification protection with password x Energy-saving function device with stand-by...

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hpl 3000 DC-V-7

Haltbarkeitsdatum mit automatischer Aktualisierung x Sterilisationsverfahren(z.B. Dampt, Plasma etc.) x Industriesymbole optional (Sterilisatlonsart, Verwendbarkeit, Hlnweis, Packaging time Packaging date Expiry date with automatic update Batch data Personnel name and/or number Piece counter adjustable Piece counter absolute CE sign (with corresponding text for medical product classification) Preprogrammed text Device number/Serial number Word "STERILE" Sterilization procedere (e.g. steam, plasma, etc.) Industry symbols (type of sterilization, application and uses, additional Information) Contact...

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hpl 3000 DC-V-8

Seal Check HDPE | Seal Check med ZUR ROUTINEMÂSSIGEN ÜBERPRÜFUNG DER SIEGELNÂHTE. Die Seal Check Testsysteme von hawo dienen der tâglichen Routineüberprüfung der Siegelnâhte sowie zur Überprüfung der Qualltatseigenschaften im Rahmen der Validierung und Revali- dierung. Die Indikatorstreifen Seal Check med für Klarsichtbeutel und -schlauche aus Papler/Folle und Seal Check HDPE (Tyvek®/ Folie) machen fehlerhafte Stellen auf dem dunklen Indikatorstrei- fen slchtbar hawo Slegelgerâte mit hawo IntelligentScan schal- ten durch Einscannen der aufgedruckten Barcodes automatisch FOR THE ROUTINE MONITORING...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.