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Valve banks type BWN and BWH

Valve banks type BWN and BWH
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Valve banks type BWN and BWH

Product catalog summary
General Information
The document details technical specifications and configurations for HAWE Hydraulik's directional valve banks, specifically types BWN and BWH. These valves are mounted on sub-plates and connected via a tie rod between a connection block and an end plate. The connection block may include a pressure limiting valve or serve as an adapter for hydraulic power units. Valves are arranged in parallel with pressure and return galleries running through all sub-plates. Maximum pressure ranges from 350 to 450 bar, and flow rates range from 5 to 30 lpm.
Available Versions
Various configurations and coding for valve banks are outlined, including different pressure settings, port sizes, and actuation solenoids. Detailed tables provide type coding, pressure, and flow parameters, as well as installation options. Zinc die-cast or steel materials are specified for certain components.
Connection Blocks and Adapter Plates
Coding options for connection blocks and adapter plates are available, with pressure ranges from 5 to 440 bar. Selecting the correct configuration based on application requirements is emphasized.
End Plate Specifications
End plates may include features such as drain valves and pressure switches. Coding examples for various configurations, including options for retrofitting additional valves, are provided.
Directional Valves
Types BWN and BWH directional valves have specific coding for flow pattern symbols. Placement of idle circulation valves is advised to minimize back pressure, and spacing between actuated valves is recommended to improve heat dissipation.
Additional Elements
Pressure switches and pressure limiting valves can be integrated into directional valves. Coding and configuration options for these elements are provided, emphasizing compatibility with specific valve types.
Additional Sections
Pressure reducing valves can be added as additional sections for certain valve types. Order examples and coding for these configurations are provided, highlighting their use in pre-control circuits or hydraulic systems with low pump delivery flow.
Overview
This document provides detailed technical specifications and operational guidelines for 2/2-way directional seated valves with integrated pressure limiting valves. It includes information on pressure specifications, operational procedures, and installation recommendations.
Specifications
  • Pressure limiting valves have a maximum operation pressure of 320 bar and a maximum permissible inlet pressure of 400 bar.
  • Flow rate is approximately 2 liters per minute.
  • Pressure reducing valves, such as types CDK 3 and CLK, maintain pressure for downstream directional valves and connected consumers.
Operational Guidelines
  • Pressure reducing valves ensure consistent pressure for downstream components, regardless of upstream pressure variations.
  • Check valves prevent reflow from the secondary side to the primary side, maintaining pressure integrity.
  • Pressure switches (DG series) can be retrofitted to monitor pressure levels, with various models available for different pressure ranges.
Installation and Adjustment
  • Valves can be placed arbitrarily within the valve bank, with specific coding for different configurations.
  • Adjustments to pressure settings can be made using a spanner, with monitoring via a pressure gauge.
  • Sub-plates and separation plates are available for specific installation needs, allowing for space-saving layouts and independent control circuits.
Additional Components
  • Orifice inserts and blanking plates are available for retrofitting and functional adjustments.
  • Directional valve sections can be extended or modified with tension rods and additional components as needed.
Dimensional Information
  • Unit dimensions and connection specifications are provided for various valve types and configurations, with all dimensions subject to change.
  • Connection blocks and adapter plates are detailed for compatibility with hydraulic power packs.
Specifications
The document outlines specifications for various hydraulic components, including pressure reducing valves, directional valves, and connection blocks. It specifies permissible inlet pressures, flow rates, and control pressures for different valve types such as BWN(H) 1 and BWH 2. Order examples and coding for these components are also provided.
Procedures
Installation instructions are provided for check valve inserts and solenoid heat management. Placement of unactuated valves to prevent heat buildup is advised, and using economy circuits if necessary is recommended. Guidelines for mounting pressure switches and pressure limiting valves are included.
Standards and Norms
The document references standards such as CETOP RP62H for pressure definitions and ISO 228/1 for port specifications. TÜV approval for safety valves used with accumulators is also mentioned.
Recommendations
Recommendations include using screen filters to protect against malfunctions due to contamination and ensuring proper heat dissipation among valve solenoids. Checking filter elements first in case of malfunctions is suggested.
Key Data from Tables
Tables provide detailed coding and weight information for various valve types and configurations. They list permissible pressures and flow rates for different components, along with their respective order codes.
Critical Information
Important parameters include the permissible inlet pressure of 300 bar for certain valves, maximum flow rates for BWN 1 and BWH 1, and release ratios available for specific valve configurations. Adhering to specified pressure settings is crucial for safe and efficient operation.
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Catalog excerpts

Valve banks type BWN and BWH-1

Valve banks type BWN and BWH with directional valves acc. to D 7470 A/1 Pressure pmax = 350 ... 450 bar Flow Qmax = 5 ... 30 lpm General information The directional valves WN 1 or WH 1(2 and 3) type (acc. to D 7470 A/1) are mounted on sub-plates. These valve banks are laterally arranged between a connection block and an end plate, all held together and hydraulically connected via a tie rod. The connection block, with inlet for pressurised oil and outlet for the return, is available in differing versions: With/without pressure limiting valve or as an adapter to mount the valve bank on hydraulic power units. The galleries for pressurised oil and return run through all sub-plates and connect the mounted valves in parallel. The valves are counted starting from the connection block. For more detailed data and notes concerning the individual valves refer to D 7470 A/1. Directional valve bank into basic version Order example and flow pattern symbol corresponding to the photo BWN 1 A - 2/120 - FNGS - 1 - 1 - G 24 Connection block Directional valve Directional valve bank for direct mounting at a compact hydraulic power pack Here e.g. HK 44/1 M - H 6,0 - A1/200 (acc. to D 7600-4) Order example and flow pattern symbol corresponding to the photo HK 44/1 M - H 6,0 - A1/200 - BWN 2 F - FHH - 1 - 1 - G 24 Order coding of the pump Directional valve bank Compact hydraulic power pack Directional valve bank HAWE Hydraulik SE STREITFELDSTR. 25 • 81673 MÜNCHEN © 1985 by HAWE Hydraulik

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Valve banks type BWN and BWH-2

Available versions For complete type overview ref. to section 7, page 23 Type coding and general parameter Order examples: Connection block or adapter plate (section 2.2) End plate (sect. 2.3) Directional valves (section 2.4 ++) Desired pressure setting (bar) Table 1: Basic type Table 2: Port size Valves acc. to Pressure D 7470 A/1 pmax (bar) Directional valve bank Table 3: Actuation solenoid For further voltage and notes ref. to see D 7470 A/1 sect. 2.2.2 Connection blocks and adapter plates Suited for For installation into the piping system. Use port R always as reflow (pR < 20 bar) Adjustable...

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Valve banks type BWN and BWH-3

Notes (DG stands for pressure switch) With drain valve, e.g. to discharge a connected accumulator (see sect. 5.5) For type BWN(H) 1 and BWH 2: With pressure switch acc. to D 5440 for monitoring the P duct 1.DG 2.DG .2 /2 = Without pressure switch, but retrofitting is possible (only with coding 4. and 5.) .3 /33 = DG 33 Adjustm. range: 200 ... (700) bar .4 /34 = DG 34 100 ... 400 bar .5 /35 = DG 35 40 ... 250 bar /36 = DG 36 4 ... 12 bar .6 .65 /65 = DG 365 12 ... 170 bar Coding 4./.. For type BWN(H) 1: With additional drain valve ( ref. to coding 2 ) and port for pressure gauge connection G 1/4...

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Valve banks type BWN and BWH-4

Directional valves Diretional valves type BWN 1 (basic function) o Coding of the available flow pattern symbols (individual directional valve with corresponding sub-plate = valve section) 1) o Maximum 10 valves can be combined; Flow pattern symbols J, U, V, L, K, G, and GX are to be counted as 2 valves. o Idle circulation valves D, F or A should be placed as first valve within the valve bank (first valve coding) to minimize the back pressure. o Directional valve banks slightly reduce the heat dissipation to the surrounding because of the small distance between neighboring valve solenoids. It...

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Valve banks type BWN and BWH-5

Directional valves type BWH 1, BWH 2 and BWH 3 o Coding of the available flow pattern symbols (individual directional valve with corresponding sub-plate = valve section) 1) o Maximum 10 valves can be combined; Flow pattern symbols J, U, V, L, and K are to be counted as 2 valves. o Idle circulation valves D, F or A should be placed as first valve within the valve bank (first valve coding) to minimize the back pressure. o Directional valve banks slightly reduce the heat dissipation to the surrounding because of the small distance between neighboring valve solenoids. It is therefore advisable to...

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Valve banks type BWN and BWH-6

Directional valves with integrated additional elements Pressure switches (DG 33, DG 34, DG 35, DG 36 oder DG 365 nach D 5440) at ports A, B, and P Not available for directional spool valves coding W(WX) and G(GX) acc. to sect. 2.4.1! Adjustment range Mounted pressure switch Coding Position Suited for 3/2-way directional valve with one DG at port A: BWN1A-H4-1-1-G 24 Can’t be combined with directional seated valves, coding D, A, F, P, O, I, Y, S, T or valve banks BWN(H)..C (D, S, L) as well as 1. valve within valve bank BWN(H) 1(2) P! 3/2-way directional valve with return pressure stop and one...

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Valve banks type BWN and BWH-7

Version with pressure limiting valve and pressure switch at port A (only for type BWN 1 and BWH 1) For technical data of the pressure limiting valve type MVF 4.., see D 7000 E/1 or for the pressure switch type DG.., see D 5440 Order example: Basic type coding acc. to section 2 ++ 3/3-way directional seated valve (acc. to sect. 2.4.1 and 2.4.2) with directly mounted pressure limiting valve and pressure switch: J2 (3, 4, 5, 36, 65) /... U2 (3, 4, 5, 36, 65) /... V2 (3, 4, 5, 36, 65) /... Symbols (examples) Pressure specification (bar) for the pressure limiting valve Attention: Not available in...

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Valve banks type BWN and BWH-8

Individual sub-plate with pressure switch (for type BWN 1 and BWH 1) When it isn‘t possible to install a pressure switch at the end plate e.g. when there is not enough space, it can be mounted on an individual sub-plate at any position within the valve bank. BWN1A-1/200-HM-33-H-42-1-G 24 Order example: Basic type coding acc. to sect. 2 ++ Symbol acc. to order example Pressure Coding for Adjustswitch DG 3. sub-plate ment range acc. to D 5440 with DG 3. (bar) 33 34 35 36 364 365 DG 5 E-250 DG 5 E-400 DG 5 E-600 1) Prepared for retrofitting of a pressure switch, only avail. for type BWN 1 and BWH...

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Valve banks type BWN and BWH-9

Unit dimensions All dimensions are in mm, are subject to change without notice! Connection blocks and adapter plates acc. to section 2.2 For missing specifications see below! Provision for a lead seal Ports ISO 228/1 (BSPP): A, B, P, R = G 1/4 (BWN(H) 1 and BWH 2) G 3/8 (BWH 3)

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