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Compact hydraulic power pack type KA2 and KAW2

Compact hydraulic power pack type KA2 and KAW2
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Compact hydraulic power pack type KA2 and KAW2

Product catalog summary
Overview:
The compact hydraulic power packs KA2 and KAW2 are designed for short-term operation and standby mode. They feature a compact design where the motor shaft also serves as the pump shaft. Key benefits include an additional fan for power utilization, modular tank extensions, radial piston pumps for reliability, low oil fill volumes for environmental benefits, and a coordinated range of valves and accessories. Suitable applications include wind turbines, machine tools, hydraulic torque wrenches, and presses.
Available Versions and Main Data:
The document details various motor and container configurations, including order coding examples and specifications for motor voltages, nominal power, and rated speed. It also provides information on tank sizes, installation positions, additional options, electrical connections, and external side fans.
Parameters:
This section outlines general parameters and electrical specifications, including motor voltages and power consumption details.
Dimensions:
Information on mounting hole patterns, basic pump dimensions, and electrical and hydraulic connections is provided.
Assembly, Operation, and Maintenance Recommendations:
Guidelines for intended use, assembly information, transport, identification, setup, electrical connections, and ensuring electromagnetic compatibility are included. Operating instructions, maintenance information, and disposal guidelines are also covered.
Technical Specifications:
The document outlines the operating voltages for various models with specifications for both 50 Hz and 60 Hz systems. It details the hydraulic work value, motor current, and delivery flow characteristics.
Temperature and Level Switches:
Temperature switches are coded with specific signal indications and maximum voltage/current ratings. Level switches are coded with specified switching capacities and electrical connections.
Fan Specifications:
Fans are coded with motor data including voltage, power, speed, and protection class. Electrical connections are specified for different fan models.
Dimensions and Mounting:
Dimensions are provided in mm with mounting hole patterns for both horizontal and vertical versions. Tank sizes and coding are detailed for various configurations.
Assembly, Operation, and Maintenance:
The document emphasizes the intended use for hydraulic applications, safety standards, and the necessity for qualified personnel during assembly and operation. It includes guidelines for transport, identification, setup, and electrical connections. EMC compliance and motor protection circuit-breaker settings are also discussed.
Operating Instructions:
Instructions for product configuration, pressure and flow rate settings, and hydraulic fluid purity are provided. The importance of maintaining cleanliness and correct connections is highlighted. Fill volumes and usable volumes for different tank codings are specified.
Additional Notes:
Warnings about potential risks during operation and maintenance are included, along with recommendations for ensuring safe and efficient use of the hydraulic components.
Declaration of Incorporation:
The document is a Declaration of Incorporation according to the Machinery Directive 2006/42/EC. It pertains to compact hydraulic power packs intended for installation or assembly with other machinery or equipment. Risk assessment and analysis are conducted according to the directive.
Compliance and Standards:
The document states compliance with several safety and health protection requirements from the guideline and fulfills EU Directives 2014/35/EU and 2014/68/EU, following harmonized guidelines.
Product Usage and Restrictions:
The equipment is intended for installation into a machine, and operation is prohibited until compliance with the Machinery Directive is verified. The declaration becomes void if the product is modified without written approval from the manufacturer.
Additional Information:
The document lists various types of compact hydraulic power packs and connection blocks, along with their respective documentation numbers, indicating the range of products covered by the declaration.
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Catalog excerpts

Compact hydraulic power pack type KA2 and KAW2-1

Compact hydraulic power pack type KA2 and KAW2 Product documentation For short period operation and standby mode Operating pressure pmax: Geometric displacement Vmax: Usable volume Vuse max:

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Compact hydraulic power pack type KA2 and KAW2-2

© by HAWE Hydraulik SE. The reproduction and distribution of this document as well as the use and communication of its contents to others without explicit authorisation is prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of patent or utility model applications. Brand names, product names and trademarks are not specifically indicated. In particular with regard to registered and protected names and trademarks, usage is subject to legal provisions. HAWE Hydraulik respects these legal provisions in all cases. Printing date / document generated...

 Open the catalog to page 2
Compact hydraulic power pack type KA2 and KAW2-4

Overview compact hydraulic power pack type KA2 and KAW2 Compact hydraulic power packs are a type of hydraulic power pack. They are characterised by a highly compact design, since the motor shaft of the electric motor also acts as the pump shaft. Features and benets: ■ ■ ■ ■ Additional separately driven fan for maximum utilisation of power Fill/usable volumes can be exibly extended by modular tank extensions Long lifetime and excellent reliability achieved by using radial piston pumps Low oil ll volumes make it environmentally sound thanks to small cost of disposal and low costs for hydraulic...

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Compact hydraulic power pack type KA2 and KAW2-5

Available versions, main data Order coding example: KA 24 KA 28 Motor voltage for additional fans Motor voltage External side fan Pump version Electrical connection Additional options Installation position Tank size Table 1d Motor voltage for additional fans Table 5 Motor voltage Table 1f External side fan Pump version, see Chapter 2.2, "Pump" Table 1e Electrical connection Table 1d Additional options Table 1c Installation position Table 1b Tank size Basic type and motor power Table 1g Oil drain hose Table 1a Basic type and motor power

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Compact hydraulic power pack type KA2 and KAW2-6

Table 1a Basic type and motor power Basic type Motor voltages and motor data ** Nominal voltage ** Note The actual power consumption depends on the load and can be up to 1.8 x nominal power. ■ ■ ■ * Marked basic types only in connection with tank sizes 1, 11, 2, 21, 22, 3 in accordance with Table 1b ** Other available nominal voltages, see Chapter 3.2, "Electrical" Table 5 and Chapter 6.1, "Planning information" basic types KA ... V (encased stator) for hydraulic installations with water content (such as a coolant) of up to 0.3 %

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Compact hydraulic power pack type KA2 and KAW2-7

Table 1b Tank size Tank size Fill volume Vll (l) Usable volume vertical Vusable (l) Usable volume horizontal Vusable (l) Pedestal, valve mounting, terminal box, additional options Note • The ll volume and usable volume may deviate slightly from the values indicated here, depending on the motor and pump.

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Compact hydraulic power pack type KA2 and KAW2-8

Table 1c Installation position Vertical Coding Installation position Lid rotated through 90° on the top and bottom Lid rotated through 180° on the top and bottom Lid rotated through 270° on the top and bottom Horizontal Coding Installation position Pedestal rotated through 90° Type plate and level gauge on the "back" Pedestal, valve mounting, terminal box, additional options Oil ller, breather lter Level gauge The horizontal version can be incorporated vertically. The vertical version within radial piston design (coding H, HH and HZ in accordance with Chapter 2.2, "Pump") cannot be inserted...

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Compact hydraulic power pack type KA2 and KAW2-9

Table 1d Additional options Coding Without additional equipment Oil level gauge / level gauge right Oil level gauge / level gauge left Oil level gauge / level gauge right, in any extension, only with extension coding 3 Oil level gauge / level gauge left, in any extension, only with extension coding 3 Level gauge with a level switch (N/O contact), switching function for a falling level Level gauge with a level switch (N/C contact), switching function for a falling level 2-point level switch (switch-off/prewarning), combination of two N/C contacts (DD) and two N/ O contacts (SS) Level switch (N/O...

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Compact hydraulic power pack type KA2 and KAW2-10

Re. Table 1d Additional options Coding Additional fan same as coding F, but assembled in the opposite position, not in combination with installation position L or L1 and oil level gauge / level gauge, coding K. Filler reduction, no need for a dipstick Filler sieve mesh width 0.63 mm Vertical version: not in combination with the additional fan, coding F Cannot be retrofitted Filler reduction, no need for a dipstick Filler sieve mesh width 0.63 mm Cannot be retrofitted Where necessary, watch out for a collision with the mounted valve bank! Pedestal, valve mounting, terminal box, additional option...

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Compact hydraulic power pack type KA2 and KAW2-11

Table 1f External side fan Coding External side fan left (see Chapter 6.1.1, "Selection advice" ("Determination of excess temperature")), available motor voltages and other motor data, see Chapter 3.2, "Electrical", can be retrofitted External side fan right (see Chapter 6.1.1, "Selection advice" ("Determination of excess temperature")), available motor voltages and other motor data, see Chapter 3.2, "Electrical", can be retrofitted External side fan rear (see Chapter 6.1.1, "Selection advice" ("Determination of excess temperature")), available motor voltages and other motor data, see Chapter...

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Compact hydraulic power pack type KA2 and KAW2-12

2.2.1 Single-circuit pumps Order coding example: KA 242 DT/1 Single-circuit pump with a 3-phase motor Table 2a Single-circuit pump with a 3-phase motor Table 2a Single-circuit pump (radial piston pump) with a 3-phase motor Note ■ ■ ■ ■ ■ The delivery ow Qmax relates to the rated speed and varies depending on the load (see diagrams Chapter 3.2, "Electrical"). Notes on the pressures pmax(see Chapter 3.2, "Electrical", Table 5). In pump version Z, the max. hydraulic work value (pVg)max is to be reduced by 10%. The permissible pressures pmax relate to a version with a 3x400/230 V 50 Hz or 3x460...

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Compact hydraulic power pack type KA2 and KAW2-13

Radial piston pump H H 0.33 Permissible pressure pmax Delivery ow coding Piston diameter (mm) Number of pump elements Permissible pressure pmax Permissible pressure pmax Permissible pressure pmax Permissible pressure pmax Permissible pressure pmax Permissible pressure pmax

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.