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Disc Stack Separators

Disc Stack Separators
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Disc Stack Separators

Product catalog summary
Overview: The document provides a comprehensive overview of HAUS's disc stack separators, which are high-speed, self-cleaning centrifuge technologies designed for the separation of liquids and solids based on their densities. These separators are applicable in various industrial processes, including food, mineral oil, and industrial applications.
Specifications: The disc stack separator consists of a rotating assembly, drive mechanism, and cast base frame. It operates by applying high centrifugal force to separate solids and liquids. The machine can be configured for two-phase or three-phase separation, depending on the application.
Working Principle: The separator includes components such as a product inlet, distributor, disc stack, solids holding space, product outlet, bowl, and centripetal pumps for light and heavy phases. Solids are collected and discharged intermittently, while separated liquids are expelled by pumps or gravity.
Material Quality: All parts in contact with the product are made from Duplex Stainless Steel, ensuring durability and resistance to micro cracks.
Drive Mechanism: The assembly is driven by an inverter-controlled electric motor, with speed adjustments made via a control panel. Anti-vibration mounts reduce noise and vibration.
Automation: A PLC controller manages all separator functions, with operational parameters and alarms displayed on an operator panel.
Applications: Disc stack separators are used in various applications, including fruit juice sediment removal, milk clarification, industrial solids removal, mineral oil purification, and edible fats and oils processing. ATEX-certified models are available for flammable and explosive products.
Product Range: The document lists various models under different series (M, I, F, MAX) with specifications such as hydraulic capacity, bowl volume, solid volume, maximum bowl speed, motor power, and dimensions.
After Sales Service: HAUS offers comprehensive after-sales services, including routine maintenance, breakdown support, and technical assistance. Periodic performance reviews are available to optimize machine performance and reduce downtime.
Contact Information: The document provides contact details for HAUS's Istanbul branch, European office, and factory in Turkey.
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Catalog excerpts

Disc Stack Separators-1

haus.com.tr CENTRIFUGE TECHNOLOGIES

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Disc Stack Separators-2

CENTRIFUGE TECHNOLOGIES

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MORE THAN A MACHINE Disc Stack Separators A self-cleaning high speed disc stack separator comprises a rotating assembly operating at high speed, a drive mechanism and a cast base frame. The disc stack separator meets the needs of modern industrial processes by achieving a continuous mechanical separation of liquids and solids relying on the differential densities and specific gravities. It has been designed for the clarification of liquids and capture of solids in a liquid/solid mixture, a two phase separation. Where two liquids and also solids are to separated from each other this can be achieved...

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The function of the disc stack is to provide a very large surface area where the separation takes place. The layout, shape and design of the disc stack allows the separation of liquids to take place. The solids collect at the solids holding space by centrifugal force and are discharged intermittently under program control. The separated liquid(s) travel up the discs to a special separation disc and this finally completes the separation before each of the two phases are expelled by a centripetal pump or by gravity, depending on the design. Disc Stack Separators are used for; • Separation of solids...

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Precision Engineering Solutions Material Quality All parts which are directly in contact with the product are manufactured in Duplex Stainless Steel. The bowl parts are forged to highest standards and this results in a seamless bowl design and a structure that eliminates micro cracks. The captured solid particles are discharged at intervals at full operating bowl speed. Depending on the machine model, full or partial discharges are performed by a hydraulic function that opens and closes the bowl. Drive Mechanism The rotating assembly is driven by an inverter controlled electric motor and a belt...

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Automation All functions of the separator are executed by a PLC controller. The machine operating parameters and any malfunctions or alarms can be monitored through the operator panel display. Advantages - Optimal separation - High performance/ price ratio - Trouble free operation Expertise in New Processes Disc Stack Separators provide ideal solutions for many different processes and industrial applications. In case studies performed jointly with our customers and research groups, many manufacturing processes have been developed and optimized for various new and exciting products. Many successful...

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Application Areas of Disc Stack Separators Fruit Juice Removal of sediment and solid particles. Clarification and skimming of milk and whey. İndustrial Applications Edible Fats and Oils Separation and solids removal. Purification and removal of solids. Purification of oil and the removal of solids and water.

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ATEX (Ex-Proof ) Disc Stack Separator ATEX disc stack separators are designed for the processing of potentially flammable and combustible products. The working principle is to inject an inert gas into the separator and expelling any oxygen from the separator. This means that combustion is impossible making the processing of flammable combustible and explosive products safe and practicable. The control panel handles the distribution of the inert gas in predetermined quantities into the separator chambers where dynamic seals are fitted. All electrical equipment and connections are ATEX certified....

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After Sales Service The Company provides comprehensive after sales service according to customer requirements. This ranges from routine servicing, attending breakdowns, repairs as necessary and technical support for a very wide range of industrial proceses. On request, periodic performance reviews are performed on-site for mechanical condition and plant performance. This may be as part of an annual maintenance agreements or on request. Planned maintenances can significantly reduce machine down times and increase the production capacity.

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Solid Volume Ltrs Bowl Volume Ltrs Product Range and Models M Series Mineral Oil Applications MBA 3162-30 I Series Industrial Applications IBA 3131-30 F Series Food Applications FBA 3131-30 MAX Series Milk Applications MAXCREAM 3T The stated capacities are only for guidance. The actual capacities will depend on the characterists of the product concerned and process conditions. Our technical experts will be pleased to advise.

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M Series Mineral Oil Applications I Series Industrial Applications F Series Food Applications MAX Series Milk Applications MAXCREAM 10T MAXCREAM 15T MAXCLEAN 5T MAXCLEAN 10T MAXCLEAN 15T

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HAUS İstanbul Branch: Şerifali Mevkii Bayraktar Bulvarı Yükseliş Sok. No: 5 Kat: 1, 34775 Ümraniye / İstanbul - Turkey Phone: +90 216 576 06 27 Fax: +90 216 576 06 37 [email protected] Factory: HAUS Europe: Oosterparkweg 35c 2985 SX Ridderkerk - Holland Phone: +31 85 48 91 190 [email protected] [email protected] haus.com.tr HAUS, reserves the right to modify the specifications herein without prior n

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.