Netshape 2/2024

Netshape 2/2024
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Netshape 2/2024

Product catalog summary
Editorial Overview
Thomas Christoffel, CEO of Hatebur, discusses the role of AI in forming technology and the company's focus on innovation and adaptability.
Customer Story: Iidzka Seisakusho
Iidzka Seisakusho, a Japanese automotive parts manufacturer, increased productivity by 200% using Hatebur's COLDmatic CM 625, showcasing the synergy between Swiss precision and Japanese manufacturing philosophies.
Focus on Product Development
Hatebur's interdisciplinary and customer-oriented product development ensures innovations meet market demands, maintaining quality and reliability.
Latest News
- Hatebur celebrates its 95th anniversary.
- Participation in the Forging Congress in China and new representation in Korea.
- Office renovations to foster collaboration.
- New sales directors in Japan and China.
- The CS 004 machine sets new standards in efficiency and innovation.
Facts & Figures
Statistics highlight Hatebur's global reach and technological advancements over 95 years.
Machines & Accessories
Carlo Salvi's linear wire feeding technology advances machine efficiency.
Processes & Tools
Insights into the Carlo Salvi Tooling department's operations.
Service & Support
Successful overhaul of the AMP 70 in China demonstrates Hatebur's commitment to customer service.
Trade Fair Roundup
Hatebur's participation in international trade fairs showcases its global engagement and industry leadership.
Introduction and Evolution of AKP 4-6 S
The AKP 4-6 S development from 2003 to 2005 marked a significant step with six forming stations, enhancing precision and handling.
Product Development Process
Involves up to 15 people, focusing on market requirements and technical feasibility, guided by a verified specification sheet.
Customer-Centric Approach
The COLDmatic 4-5 ECO, delivered in 2014, exemplifies customer-centric development.
Decentralized Drive Technology
In 2017, servo technology was integrated into the AKP 3-5, enhancing flexibility and repeatability.
Interdisciplinary Collaboration
Decentralized drive technology fosters collaboration between mechanical and electrical engineering.
Direct Drive and Software-Based Control
The CM 725 features a direct drive and software-based control for production insights.
Web-Based Application for Machine Settings
In 2022, an online timing tool was launched to enhance tool design and machine settings.
Data Collection and Future Innovations
Efforts to record and analyze production data aim for predictive maintenance and future development.
Interview with Ugo Bonanomi
Ugo Bonanomi discusses his role at Carlo Salvi, emphasizing continuous learning and mentoring.
Linear Wire Feeding in Carlo Salvi Machines
The CS 663 LF introduces a linear wire feeding mechanism, enhancing efficiency and accuracy.
Introduction of Linear Wire Feeding System
The CS 663 LF model features a linear wire feeding system, simplifying setup and enhancing reliability.
Retrofitting Existing Machines
Linear wire feeding technology can be retrofitted to older models, extending operational life.
Tooling Department Operations
The Tooling department enhances machine functionality through feasibility studies and tool design.
Service and Support: AMP 70 Overhaul
Details the successful overhaul of the AMP 70 machine in China.
Trade Fair Participation
Participation in trade fairs like EUROFORGE conFair showcases innovations and strengthens market positions.
Conclusion
Innovation, collaboration, and market engagement are crucial for competitiveness in manufacturing.
Company Overview
Hatebur and Carlo Salvi offer coordinated solutions, emphasizing global services and on-site servicing.
Headquarters and Locations
Hatebur's headquarters are in Reinach, Switzerland, with locations worldwide.
Upcoming Events
Participation in industry events in 2025, showcasing Hatebur and Carlo Salvi brands.
Contact Information
Detailed contact information is provided for each location.
See more

Catalog excerpts

Netshape 2/2024-1

Our performance. Your advantage. 02 | 2024 Customer story Iidzka Seisakusho: 06–09 Swiss-Japanese perfectionism boosts productivity Focus Product development at Hatebur: Interdisciplinary and customer-oriented www.hatebur.com

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Netshape 2/2024-2

In person Dear business associates, I’m sitting on the train working on the editorial for our magazine NetShape. My thoughts turn to the difficult economic situation in many markets. You will undoubtedly be reading enough about this in your trusted news channels. For a brief moment, my thoughts wander towards AI. Should I leave my work to one of the well-known voice models? Suddenly everything would be easy: ChatGPT, write an editorial on the keywords “forming technology”, “economic situation”, “worldwide”, “future expectations”. I decide otherwise: Instead of having my text written by an artificial...

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Netshape 2/2024-3

Table of contents From the world of Hatebur Latest news Machines & accessories 04 Linear wire feeding in Carlo Salvi machines: a new technological advance Facts & figures Hatebur presses: Past to present 05 Processes & tools A day in the life of the Carlo Salvi Tooling department18 Customer story Swiss-Japanese perfectionism boosts productivity06 Service & support AMP 70 in China: Successful overhaul and commissioning Trade fair roundup 2024 China International Bearing Industry Exhibition Fastener Fair Italy 2024 Focus Product development: Interdisciplinary and customer-oriented 10 Cover image:...

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Netshape 2/2024-4

From the world of Hatebur Latest news Forging Congress in Changshu, China New sales employees in Japan and China Hatebur Switzerland and HMT China participated together at the Forging Congress in Changshu, China. This impressive event gave us a chance to present our latest innovations in the forging industry to an interested audience. CS 004 sets new standards With the final design of the CS 004, the engineers at Carlo Salvi have reached another milestone. The eagerly awaited machine reflects the company’s commitment to innovation and excellence. The assembly process has now begun with work on...

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Netshape 2/2024-5

Facts & figures Machines that make history Statistics from 95 years of Hatebur Total number of machines sold Most powerful machine Best-selling machines Hatebur presses are in use around the globe – the darker the country on the map, the more machines have been sold there.

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Netshape 2/2024-6

Customer story Swiss-Japanese perfectionism boosts productivity Text: Bernhard Hagen Images: Iidzka Seisakusho Co., Ltd. Reinach On their quest for the utmost precision and efficiency, the leaders of Japanese automotive part manufacturer Iidzka Seisakusho have long sought to work with a Hatebur cold former. The new COLDmatic CM 625 is set to raise productivity by 200% compared to the vertical formers used before. Iidzka Seisakusho Co., Ltd., founded in October 1964 and headquartered in the Nara Prefecture near Osaka, is a leading manufacturer of automotive parts using cold press and cold forging...

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Netshape 2/2024-7

Childhood memories Mr Satoshi Iidzka joined Iidzka Seisakusho in 1995 and became Director of the Development Department in 2000. Since 2015 he has served as Vice President. He has been around the family enterprise all his life: his father Hiroshi Iidzka founded the company and is now the Chairman, while his brother Yasushi Iidzka serves as President. “I was only around ten years old when I first heard about Hatebur. My father had been invited to an unveiling ceremony of the first Hatebur AKP 4-5 in Japan and brought back a brochure about the company and the machine – I still remember that,” says...

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Netshape 2/2024-8

Customer story Mr Satoshi Iidzka: “My father, a gifted engineer, has mastered precision forging technologies. Our company’s drive toward perfectionist manufacturing went hand-in-hand with the goal of working on the best available machines.” The two companies stayed in touch: In 2006, Iidzka Seisakusho asked Hatebur for a preliminary feasibility study with the goal of increasing precision, productivity and price competitiveness. The experience of the unique quality of the old Hatebur former was the driving force behind the decision to purchase a new Hatebur COLDmatic CM 625 in 2022. The deal was...

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Netshape 2/2024-9

09 I I D Z K A S E I S A K U S H O C O. , LT D HQ: Nara Prefecture, Japan CHAIRMAN: Hiroshi Iidzka PRODUCTION PLANTS The brand-new CM 625 will be used for the forming of air bag parts and other components. The parts are very complex. Up until now, they have been manufactured on vertical formers in multiple steps. With the CM 625, the process will be shifted to a horizontal press, resulting in a boost in speed and productivity. Instead of 40 parts per minute, Iidzka will be able to reach between 130 and 140 parts per minute. The training of the machine operators took part in Switzerland. “We ran...

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Netshape 2/2024-10

Product development: Interdisciplinary and customer-oriented Text: Stephan Leibundgut, Christoph Pergher Images: Hatebur Reinach In a few years, Hatebur will be celebrating its 100th anniversary. Remaining successful on the market for so long requires a committed team, management with vision and consistent, targeted product development. The innovations that emerged after the turn of the millennium illustrate how the underlying process is organized at Hatebur, as well as the fact that this is not set in stone either. The year is 2000 and the COLDmatic cold press series from Hatebur has been in...

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Netshape 2/2024-11

Visualization of a CM 725 with direct drive However, potential customers understandably ask not only about the technical capabilities of a machine, but also about the price. It is therefore important to keep an eye on and control costs right from the start. Understanding and fulfilling customer wishes The first COLDmatic 4-5 ECO is delivered at the end of 2014. It is based on the needs of a long-standing customer who wants to continue working with Hatebur machines but has set a clear target price. This customer is prepared to break new ground and implement practical simplifications in order to...

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