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Pneumatic and Hydraulic Driven Gas Boosters

Pneumatic and Hydraulic Driven Gas Boosters
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Pneumatic and Hydraulic Driven Gas Boosters

Product catalog summary
Introduction
Haskel's pneumatic and hydraulic driven gas boosters are designed for delivering high-pressure gases efficiently and flexibly. They are particularly suitable for handling pure gases like oxygen due to their cleanliness and are certified per Mil Spec 1330 for oxygen applications.
Key Features
These boosters offer multi-staging capability for higher flow rates and pressures, cost savings by utilizing all gas from supply sources, and eliminate the need for high-pressure cylinders. They are reliable, easy to maintain, and operate without the risk of heat, flame, or spark.
Pneumatic Driven Gas Booster Features
These models are compact, robust, and require no electrical connection. They are suitable for continuous stop/start applications and can achieve pressures up to 39,000 psi (2690 bar).
Theory of Operation
Haskel Gas Boosters use a large area reciprocating air drive piston connected to a small area gas piston, with dynamic seals to prevent contamination and cooling through exhausted drive air.
Operating Temperatures
The air drive section operates reliably between 25°F to 150°F (-4°C to 65°C), while the gas barrel section can handle temperatures up to 115°C (240°F).
Applications
These boosters are suitable for various industrial gases, including Nitrogen, Helium, and Breathing Air, with special considerations for pure Oxygen and Hydrogen.
Configurations
Available in single acting, single stage, double acting, single stage, and two-stage models for different compression needs.
Selection Criteria
Selection involves considering discharge pressure, flow rate, supply pressure, air drive pressure, and specific gas and application.
Model Selection
Models are chosen based on required flow and pressure, with options for single acting, double acting, and two-stage configurations.
Additional Features
Modifications and accessories include stroke counters, vent purges, and cleaning certifications.
Oxygen Booster System
Designed for efficient and safe filling of oxygen cylinders, featuring an interstage cooler and specific pressure limits.
Charging Systems
These systems quickly charge gas pressures up to 39,000 psi and can include electronic controls for precise compression.
Performance Metrics
Performance data indicates gas flow rates and pressures based on air drive PSI, highlighting the relationship between air drive pressure and gas outlet rates.
Hydraulic Driven Gas Boosters
These offer higher flow rates and are designed for critical applications like fuel cell technology and semiconductor manufacturing.
Designs and Features
Single-stage and two-stage models are described, with optional features like motor starters and noise attenuating panels.
Accessories
A range of accessories is available, including high-pressure regulators, valves, and filters, with technical support for selection.
Specifications
Models with pressure ratings of 6000 psi and 30,000 psi are available, with stainless steel or paper elements.
Stainless Steel Check Valves
Constructed from 316 series stainless steel, these valves offer high corrosion resistance and a PTFE semi-soft seat for higher contamination tolerance.
Directional Control and Release Valves
Designed for virtually zero leakage at high pressures with low viscosity fluids.
Intensifiers
Made entirely of stainless steel in the high-pressure wetted section, with integral checks for cycling.
Gas Booster Models
Various models are detailed with specific dimensions and port configurations.
Hydraulic Driven Gas Booster
Models include specific hydraulic connections and are rated at 3500 psi max.
Notes
For more information, visit Haskel.com or contact a local representative. Haskel is part of Ingersoll Rand, focusing on sustainable and efficient environments.
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Catalog excerpts

Pneumatic and Hydraulic Driven Gas Boosters-1

Pressure on Demand Pneumatic and Hydraulic Driven Gas Boosters

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Pneumatic and Hydraulic Driven Gas Boosters-2

Why Use a Haskel Gas Booster Haskel pneumatic and hydraulic driven gas boosters offer a flexible and efficient source for delivering high pressure gases. Oxygen or High Purity Cleaning: Haskel boosters are noted for their cleanliness and can handle pure gases such as oxygen without risk of any contamination. (Special cleaning required – advise factory.) Haskel’s oxygen cleaned products are certified per Mil Spec 1330. Refer to the Knowledge Library Link on the Haskel website, www.haskel.com, for the Oxygen Usage - Best Practice Guide. Multi-Staging Capability: For higher flow rates and pressures,...

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Pneumatic and Hydraulic Driven Gas Boosters-3

Introduction to Pneumatic Driven Gas Boosters Theory of Operation Haskel Gas Boosters consist of a large area reciprocating air drive piston directly coupled by a connecting rod to a small area gas piston. The gas piston operates in a high pressure gas barrel section. Each gas barrel end cap contains high pressure inlet and outlet check valves. Varying applications require many different booster and horse power (HP) combinations. Haskel can assist with HP and Cooling requirements and provide circuitry assistance on the following issues: PID Control review and advisement, electrical control, and...

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Pneumatic and Hydraulic Driven Gas Boosters-4

Pneumatic Driven Gas Booster Configurations Single acting, single stage boosters are the smallest and lightest with pressures to 39,000 psi. Double acting, single stage provides twice the delivery of a single acting single stage booster. Two stage models are used for high gas compression ratios. Model AG Single Stage, Single Acting, Flow Thru Piston Model AG Single Stage, Single Acting Model AGD Single Stage, Double Acting, Cooling Fins Model AGD-4 (only) Single Stage, Double Acting, Cooling Jacket Model AGD Single Stage, Double Acting, Cooling Jackets Multi stage - Two boosters. More than one...

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Pneumatic and Hydraulic Driven Gas Boosters-5

Selecting a Pneumatic Driven Gas Booster means of boosting pressure for testing or small components and similar applications where volume is small and efficiency is not important. Control of maximum outlet pressure is accomplished with the use of an air drive pressure regulator. Maximum outlet pressure is drive area ratio multiplied by air pressure. Air driven gas boosters have seven significant operating parameters that determine their selection for any application. These are as follows: 1. Maximum discharge pressure? 2. Flowrate a. Is it constant? i. What is flowrate required? b. Is it filling...

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Pneumatic and Hydraulic Driven Gas Boosters-6

Model Selection Chart legend: ps = Gas Supply Pressure, Pa = Drive Pressure, Po = Outlet Pressure Two Stage Model AGT Double Acting Single Stage Model AGD Single Acting Single Stage Model AG

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Pneumatic and Hydraulic Driven Gas Boosters-7

Double Acting S,i®!-eAGT0e Two Stage AGT Series 8" & 14" Model AGT Double Acting Single Stage 8" Model AGD Two Stage Model AGT Model Number Suggested Cycling Speeds for Maximizing Seal Life 1. Two-stage model: Supply pressure also limited by factor x air drive (Pa) to avoid Interstage stall 2. If outlet pressure exceeds Maximum 1st stage pressure and supply pressure simultaneously exceeds pressure limit above the line, install interstage relief valve set at this pressure. Port Information and Additional Notes a. Air Drive Inlet Port = 1/2" FNPT all 4" & 5 3/4" Models b. Air Drive Inlet Port =...

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Pneumatic and Hydraulic Driven Gas Boosters-8

Catalog Number LEGEND Qa = Air Drive Quantity Pa = Air Drive Pressure Po = Gas Outlet Pressure Ps = Gas Supply Pressure Q = Gas Outlet Flow Rate Catalog Number

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Pneumatic and Hydraulic Driven Gas Boosters-9

Standard Model Number Standard Model Number Standard Model Number

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Pneumatic and Hydraulic Driven Gas Boosters-10

Haskel's ability to incorporate and interface electronic controls into systems provides precise compression and control of gases. Standard system components are: 1. Booster with External Pilot Modification to enable use of external components to start/stop the booster. 2. Adjustable Air Pilot Switch (inlet) - used to stop the booster when supply pressure falls to adjusted set point. 3. Adjustable Remoteset Air Pilot Switch (outlet) - used to stop the booster when outlet pressure reaches adjusted set point. 4. Pressure Gauge indicates outlet boosted pressure. 5. Pressure Gauge indicates inlet...

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Pneumatic and Hydraulic Driven Gas Boosters-11

Mini Charging Booster Designed and Manufactured to achieve an affordable and effective gas transfer and charging unit. Standard configuration includes cylinder mounting bracket. ScubAmp Used by Dive Shops to boost medium pressure breathing air from storage air direct to dive tanks to reach maximum fill pressure rapidly. With the use of a ScubAmp, existing air compressor systems can stay within their 200-2500 psi normal operating range. TYPICAL FILL TIMES AIR DRIVE INLET PORT 1/2’’ FNPT (150 PSIG MAX) To Nominal Tank Size and Pressure From Pressure in Storage (After Equalizing in Dive Tank) GAS...

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Pneumatic and Hydraulic Driven Gas Boosters-12

Hydraulic Driven Gas Boosters For flow rates that typically go beyond the capability of pnematic driven boosters. Haskel’s gas booster product line began with hydraulic driven gas boosters. Their gas compression technology has been proven in critical applications such as Fuel Cell / Hydrogen, Photovoltaic, Semiconductor, Specialty Gases, and more. Capable of boosting a variety of gases, Haskel’s broad range of Hydraulic Driven Gas Boosters offer complete flexibility for your gas compression and transfer needs. The key design elements incorporated in this range are based on the Haskel technology...

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Pneumatic and Hydraulic Driven Gas Boosters-13

Hydraulic Driven Gas Booster Model Number Configuration 100 HGT 6 - 85/50 - EX Single-Stage Double Acting Models • Available in 7 models with flow rates to 400 scfm and maximum supply and outlet pressures to 16,000 psig • Designed for high flow and low-to medium compression ratios Two-Stage Models • Available in 8 models with flow rates to 45 scfm. Maximum supply pressure 6000 psig. Maximum outlet pressure to 16,000 psig • Modular construction for easy gas section maintenanc • Adapts to multiple units in parallel or in series driven by one power source Optional Features (normally provided by...

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