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Pneumatic Driven Liquid Pumps_2019

Pneumatic Driven Liquid Pumps_2019
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Pneumatic Driven Liquid Pumps_2019

Product catalog summary
Introduction
Haskel pneumatic driven liquid pumps are engineered to deliver a safe, reliable, and cost-effective source of hydraulic pressure, capable of reaching up to 100,000 psi (7000 bar). Key features include variable cycling speed, a stall feature for maintaining pressure without power, and easy automation. These pumps are suitable for most liquids and liquefied gases, eliminating the need for air line lubrication, thus reducing costs and contamination risks.
Key Features
  • Safe pneumatic operation without heat, flame, or spark risks.
  • Capability of up to 100,000 psi (7000 bar).
  • Infinitely variable cycling speed and stall feature for pressure maintenance.
  • Easy automation and problem-free stop/start applications.
  • Suitable for various liquids and gases with alternative gas drive options.
  • Robust, reliable, compact, and easy to maintain design.
  • Immediate response to pressure changes due to unbalanced cycling spool.
  • Available in standard or custom-built power pack configurations.
  • ATEX approved and CE certified.
Applications
  • Pressure testing
  • Work holding/power clamping
  • Jacking/lifting
  • Valve actuator control
  • Hydraulic cylinder actuation
  • Press safety overload devices
  • Roller tensioning
  • Metering
  • Precision lubrication and spraying
  • Liquefied gas transfer
Operation
The pumps operate on a differential piston principle, automatically reciprocating to pressurize downstream. They start at maximum speed and slow as resistance increases, stalling at maximum output pressure. The design is sensitive to small pressure drops due to low frictional resistance.
Performance and Specifications
Pumps are categorized by horsepower ratings, with performance extended by stacking air pistons. Double and triple air head pumps consume less air than single head pumps. The anatomy includes a drive section, hydraulic section/check valves, drive cycling valve, and hydraulic seal/check valves.
Materials and Construction
Constructed with materials like stainless steel, aluminum, and bronze, with various coatings and seals tailored to model and application requirements.
Performance Overview
Detailed performance specifications include maximum rated output pressure, displacement per cycle, and maximum flow rates for different pump models and configurations.
Pump Selection Information
This document provides technical specifications and guidelines for selecting Haskel pumps, especially for continuous duty applications to maximize seal life performance.
Pump Model Letter Coding
Haskel pumps are identified by a letter code indicating the type of pump and a number representing the working ratio of the drive area to the hydraulic plunger area. Key codes include M, S, D, 4B, A, H, XH, G, B, 14, W, F, T, V.
Pump Series Maximum Cycles per Minute
Maximum cycles per minute for various pump series range from 40 to 90 cpm depending on horsepower.
Specifications for .33 hp M Series Pump Models
These pumps offer 6 models with 9 ratios, allowing for 27 combinations, supporting flows up to 2 gpm and pressures up to 25,000 psi, compatible with various fluids.
Optional Modifications
Optional modifications include hand pump attachments, noise reduction kits, and low temperature modifications to enhance functionality and adaptability.
Specifications for .75 hp, 1.5 hp, and Higher Pump Models
Detailed specifications for higher horsepower pumps include nominal ratios, displacement per cycle, and maximum working pressures, supporting pressures up to 100,000 psi.
Recommendations for High Pressure Ratio Pumps
For high pressure ratio pumps, using an air-driven supercharge pump is recommended to improve reliability and reduce fatigue stresses, along with installing a relief valve for back pressure protection.
Conclusion
This document serves as a comprehensive guide for selecting and modifying Haskel pumps to meet specific operational requirements, ensuring optimal performance and longevity.
Specifications and Features
1. Outlines various pump models and specifications, including power ratings (1.5 hp to 10 hp), pressure capabilities (up to 36,000 psi), and flow rates (up to 21 gpm).
2. Details materials used for seals and wetted parts, such as HNBR, Viton, and EPR, based on fluid compatibility.
3. Designed for use with a range of fluids, including hydraulic fluids, water, solvents, and liquefied gases.
4. Specifies optional modifications for extreme conditions, such as low temperature service and sour gas drive provisions.
Procedures and Recommendations
1. Advises consulting specific charts for continuous and intermittent pressure ratings.
2. Recommends selecting appropriate seals and materials based on fluid type and operating conditions.
3. Provides maintenance and service recommendations, emphasizing compatible accessories and modifications.
Standards and Compliance
1. Pumps meet international quality assurance standards, specifically ISO 9001.
2. Certain models comply with N.A.C.E. specifications for sour gas applications.
Optional Modifications and Accessories
1. A range of optional modifications is available, including cycle timers, extreme service cycling modifications, and ATEX modifications.
2. Accessories such as air pilot switches, valves, and hydraulic accumulators enhance pump functionality.
Key Data from Tables and Charts
1. Includes tables listing model numbers, nominal ratios, maximum working pressures, and displacement per cycle.
2. Service codes assist in selecting pumps based on fluid compatibility.
3. Weights and dimensions for various pump models aid in installation planning.
Conclusion
The document serves as a comprehensive guide for selecting and configuring Haskel pumps for various industrial applications, emphasizing customization options and compliance with quality standards.
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Catalog excerpts

Pneumatic Driven Liquid Pumps_2019-1

Pressure on Demand Pneumatic Driven Liquid Pumps

 Open the catalog to page 1
Pneumatic Driven Liquid Pumps_2019-2

High Pressure Haskel pneumatic driven liquid pumps are designed to provide a safe, reliable and economical, source of hydraulic pressure. This brochure introduces our pneumatic driven liquid pump range. Visit our website at www.haskel.com for more information or to locate a distributor. Why Use Haskel Pneumatic Driven Pumps? Our pumps offer many advantages over electrically driven pumps: • Safe pneumatic operation - no heat, flame or spark risk • Up to 100,000 psi (7000 bar) capability • Infinitely variable cycling speed • Stall feature at pre-determined pressure to hold that pressure without...

 Open the catalog to page 2
Pneumatic Driven Liquid Pumps_2019-3

Pressure and Flow on Demand This guide will help you to pre-select the pump ideally suited for your application. If you have specific questions, however, we urge you to provide Haskel with the operational details of your application. We will recommend a model and any corresponding accessories. Output Horsepower Ratings The pumps are categorized on their horsepower ratings (see pages 6-7). These are approximate and peak at 100 psi (7 bar), assuming adequate drive, pressure and volume. Peak horsepower is at about 75% nominal ratio x drive pressure, i.e. 100:1 pump @ 100 psi air drive peaks at 100...

 Open the catalog to page 3
Pneumatic Driven Liquid Pumps_2019-4

2. Hydraulic Check Valves Anatomy of a Pneumatic Driven Pump The piston, complete with "O" ring seal, operates in an epoxy filled, fiberglass wound barrel, the diameter of which is constant throughout a given series of pumps. Drive media forces the piston down on the compression stroke and raises it on the suction stroke (M series have a spring return). The piston is pre-lubricated during assembly and therefore no air line lubricator is necessary. 2. Hydraulic Section/Check Valves The drive piston is linked and connected to the hydraulic plunger/piston in the hydraulic section. Outlet flow and...

 Open the catalog to page 4
Pneumatic Driven Liquid Pumps_2019-6

Pump Model Code AW, ASF, DSF, DSTV HF, HSF, DSHF DSXHF DXHF, DSXHF DSXHW -8 -B22 -B32 -52 -72 -122 -202 -302 -452 -602

 Open the catalog to page 6
Pneumatic Driven Liquid Pumps_2019-7

Pump Selection Information All Haskel pumps are identified by letters coding the type of pump, followed by a number indicating the practical working ratio of the drive area to the hydraulic plunger area. These letters are explained in the chart below. Pump Model Letter Coding M .875" stroke .33 hp miniature pump series S Stainless steel hydraulic piston and body D (Prefix) Pump incorporates a Distance Piece D (Suffix) Double Acting pump 4B 1" stroke .75 hp pump series (bottom inlet only) A 2" stroke 1.5 + 2 hp pump series H 2" stroke 1.5 + 2 hp High Pressure pump series XH 2" stroke 1.5 + 2 hp...

 Open the catalog to page 7
Pneumatic Driven Liquid Pumps_2019-8

Nominal Ratio Maximum Working Pressure Consult chart on page 6 for more information regarding continuous/intermittent pressures.

 Open the catalog to page 8
Pneumatic Driven Liquid Pumps_2019-9

N . | Maximum Working Pressure Nominal Consult chart on page 6 for more information Model Ratio regarding continuous/intermittent pressures.

 Open the catalog to page 9
Pneumatic Driven Liquid Pumps_2019-10

Nominal Ratio Maximum Working Pressure Consult chart on page 6 for more information regarding continuous/intermittent pressures. Key Features • Choice of 10 models, 13 ratios, 50 possible combinations • Output pressures to 50,000 psi (3448 bar) Choice of wetted materials Single air head Drive pressure 3 to 150 ps (.2 to 10 bar) Optional Modifications Number Description

 Open the catalog to page 10
Pneumatic Driven Liquid Pumps_2019-11

1 . 5 1h5 h 1 . 1 1 . 1 2 k W ) g hi g hu O u tt u t . p ( p ( 2 kW) Hi H O tpu p F l oF l o w m u m p s w Pu P ps Available in a choice of 4 models, these high output, low Available in a choice of 4 models, these high output, low ratio ratio pumps are capable of pressures to 1200 psi (82 bar) pumps are capable of pressures to 1200 psi (82 bar) and flow and flow rates of up to 22 gpm (83 l/min). These are “lift” pumps rates of up to 22 gpm (83 l/min). These are “lift” pumps whereby whereby the outlet pressure equals the air drive x the pump the outlet pressure equals the air drive x the pump...

 Open the catalog to page 11
Pneumatic Driven Liquid Pumps_2019-12

2 & 2.2 hp (1.49 & 1.64 kW) Pump Models Key Features • Choice of 16 models, 13 ratios, 46 possible combinations • Output pressures to 100000 psi (7000 bar) Flows to 5 gpm (15 l/min) Choice of wetted materials Double and triple air heads Drive pressure 3 to 100 psi (.2 to 7 bar) When using high pressure ratio pumps the reliability of the XH models (-452 through -1373) will be improved with an air driven supercharge pump, not only to simplify priming but to reduce fatigue stresses. The higher the supercharge, the better the results. Also install a relief valve to protect the lower pressure pump...

 Open the catalog to page 12
Pneumatic Driven Liquid Pumps_2019-13

Optional Modifications (for 2 hp, 2.2 hp and 3 hp pump models) Number Assures reliable drive operation with pressures low as 3 psi as long as 20 psi or more is provided to the separate 1⁄8” NPT port. Polyurethane (“W”) seal. For F or TV series pumps, except high output models. Noise reduction kit fitted. Not available on AFD, DFD, ASFD or DSFD. Low temperature modification. For special sealing in air drive for operating temperatures from as low as -20°F up to normal +120°F. Ceramic Plunger -60 Ratio. Polyurethane “W” seal in “F” series pumps-except high output models. Exhaust adapter. With back...

 Open the catalog to page 13
Pneumatic Driven Liquid Pumps_2019-14

Nominal Ratio Maximum Working Pressure Consult chart on page 6 for more information regarding continuous/intermittent pressures. (1) Double Acting "Lift" Pumps For service codes, see page 17. For weights and dimensions, see page 21.

 Open the catalog to page 14
Pneumatic Driven Liquid Pumps_2019-15

10 hp (7.46 kW) Pump Models 10 hp (7.46 kW) Pump Models Maximum Working Pressure Nominal Consult chart on page 6 for more information regarding continuous/intermittent Model Nominal Maximum Working Pressure pressures. Ratio Consult chart on page 6 for more information Model Ratio (1) regarding continuous/intermittent pressures. D14STD 125 16000 psi (1103 bar) Displacement per Cycle Displacement per Cycle 8.8 cu in (144.2 ml) (1) Double Acting “Lift” Pumps (1) Double Acting “Lift” Pumps Key Features • Choice of 4 models, 4 ratios, • Drive pressure 3 to 125 psi Key Features 4 possible combinations...

 Open the catalog to page 15
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.