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Heißkanal-Technik Katalog

Heißkanal-Technik Katalog

Product catalog summary

Specifications:
The document provides detailed specifications for various hot runner nozzles used in injection molding, including dimensions, materials, and electrical requirements. Nozzles are made from CuCoBe alloy and special molybdenum alloy, with maximum operating temperatures of 280°C or 360°C. Electrical connections require a 230V power supply, with power outputs varying by type.

Procedures:
Mounting instructions emphasize that nozzles should only contact the tool in designated areas. Specific dimensions must be maintained for optimal performance, including grinding the head area "k1" to nominal size and maintaining uniform height in manifold blocks.

Standards and Recommendations:
The document stresses maintaining specific dimensions for functionality, particularly the "L4" measurement. It advises on correct electrical connections, using specific cable colors for thermocouple terminals.

Key Data from Tables:
Tables provide detailed measurements for different nozzle types, including diameters, lengths, angles, wattage, and part numbers for identification.

Design Considerations:
Specifications for different nozzle designs focus on ensuring thermal insulation and maintaining critical dimensions. The document outlines the importance of not allowing the nozzle face to touch the movable mold half.

Mounting Instructions:
Instructions highlight the importance of proper contact points and maintaining specific dimensions during installation. Guidelines for machining nozzle tips and ensuring proper insulation are provided.

Shot Weights and Molding Compounds:
Recommendations for shot weights and molding compounds are provided, noting adjustments needed for hot runner manifolds and high injection pressures.

Injection Pressure and Temperature Control:
Diagrams indicate maximum permissible injection pressures based on nozzle type and operating temperature. Temperature control is essential, with specific controllers recommended.

Replacement and Maintenance:
Guidelines for replacing inner nozzle parts emphasize cleanliness and avoiding damage during reassembly.

Axial Heat Expansion of Nozzles:
Calculated values for nozzle installation based on temperature differences are provided, with recommendations for coordinating with engineering departments for optimal design.

Innovations in Nozzle Design:
Improvements include the use of MurSeal® for faster material and color changes, and new nozzle tips for smaller gate diameters.

Multi-Module Design:
The Multimodule system allows for customized applications with multiple nozzles, offering benefits like faster color changes and optimal temperature control.

Specifications and Features:
Specifications for hot runner nozzles and multi-probe systems include operating voltage, maximum temperature, and material details. Features of the multi-module system include economical grouping of cavities and easy installation.

Mounting Instructions:
Specific instructions for mounting nozzles emphasize avoiding contact with the mold except in designated areas and maintaining critical dimensions.

Design and Maintenance:
The modular construction simplifies maintenance and is tailored to customer applications, with variable nozzle projections and individually sealed cuts.

Additional Information:
Guidelines on shot weights and processing parameters are provided, advising larger nozzle sizes for high pressures and difficult conditions.

Overview: The document provides technical specifications and mounting instructions for the Compact Shot series of hot runner nozzles, detailing necessary measurements and tolerances.

Temperature Control:
Controlling the temperature of hot runner nozzles is emphasized, with specific controllers and electrical connection requirements outlined.

Material and Processing Recommendations:
Recommendations for shot weights and molding compounds are provided, with adjustments advised for hot-runner manifolds.

Safety and Compliance:
The product complies with essential safety requirements, with recommendations for attaching a nameplate to prevent electrical connection errors.

Specifications:
Specifications for various components include dimensions, materials, and operational parameters, with emphasis on precise measurements and thermal expansion considerations.

Mounting Procedures:
Instructions for mounting with melt chamber inserts and spacer sleeves are provided, emphasizing critical dimensions and thermal insulation.

Standards and Recommendations:
Adherence to standards for needle valve applications is emphasized to ensure optimal performance.

Best Practices:
Recommendations include ensuring high-quality optical gating points and technical effect faces for different molding compounds.

Operational Characteristics:
Pneumatic needle valves are operated by compressed air, with precise timing control for balancing material flow in molds.

Mounting Instructions:
Instructions for mounting valves with hot runner manifolds emphasize avoiding contact with the cavity plate except in designated areas.

Features:
Features include automatic smoothing of gating points, low shear filling, and defined shut-off action with precise timing control.

Specifications and Features:
Specifications for injection molding components include material savings, improved molding quality, and reduced cycle times.

Mounting Instructions:
Instructions emphasize thermal insulation and proper cooling connections for optimal performance.

Material and Manufacturing Technology:
Advanced manufacturing technologies and materials are highlighted for their benefits in molding processes.

Gate Diameter Recommendations:
Recommendations for gate diameters are provided, with adjustments advised for filled plastics.

Hot Runner Manifold Blocks:
Features of manifold blocks include modular kits, optimized heating technology, and material specifications.

Specifications:
Specifications for hot runner manifold systems include material, voltage, and dimensions for different configurations.

Procedures:
Mounting instructions emphasize minimizing heat loss and using specific materials for clamping plates.

Standards and Recommendations:
Recommendations for operating temperature and mold setup are provided to prevent damage.

Electrical Connections:
Manifold blocks are equipped with heating elements and plug contacts for reliable connections.

Critical Information:
Attention is drawn to the use of heaters with specific voltage requirements to prevent electrical damage.

Hotrunner Inquiry Form:
Necessary information for a hotrunner inquiry is outlined, including company details, article specifications, and nozzle parameters.

Customer and Article Information:
Mandatory details include company name, contact person, article name, and weight.

Nozzle Parameters:
Information on nozzle type, gating method, and plastic material details is required.

Mould Data:
Details about mold size and plate material are required, with a sketch of nozzle positions if necessary.

Control Engineering:
Information on existing control systems and wiring preferences is requested.

Hot Runners Accessory:
Various accessories for hot runners are listed, with material specifications and intended use.

Technical Specifications:
Specifications for each accessory are provided, including material composition and dimensions.

Conclusion:
The document provides a comprehensive guide for submitting a hotrunner inquiry, detailing necessary information and available accessories.

Layout of Cartridge Heaters:
The arrangement of cartridge heaters is discussed, emphasizing even distribution and control for maintaining constant operating temperature.

Mounting of Thermocouples:
Thermocouples should be positioned for effective control of hot runner manifolds.

Moisture-Proof and High-Temperature Resistant Tubular Heating Elements:
Features include moisture-proof connections and high temperature resistance, designed to reduce downtime.

Technical Data:
Specifications for heating elements include voltage, surface capacity, and operating temperature.

Mounting Instructions:
Instructions for mounting heating elements emphasize proper contact and caution to prevent damage.

Control Units:
New control units are introduced, featuring advanced settings and alarms for thermocouple failure.

Technical Specifications for Control Units:
Specifications include dimensions, voltage, power output, and protection rating.

Overview: The document provides detailed specifications and features of the Multi-hotrunner control unit, highlighting its efficiency and reliability.

Specifications: The control unit operates on selectable voltage with specific power consumption and supports a wide temperature range.

Features: Key features include composite heating, output level monitoring, and adjustable control routines.

Technical Data:
Dimensions and weight vary based on control zones, with specific operating temperature and protection rating.

Accessories:
Various accessories for control engineering are listed, complying with DIN standards.

Recommendations:
Users are advised to ensure proper installation and maintenance for optimal performance and safety.

Contact Assignment and Standards:
Contact assignments for components are outlined according to standards, with materials and components specified.

Pneumatic Control Units:
Details for pneumatic control units include essential components for controlling pneumatic fixtures.

Temperature Measurement Devices:
Specifications for temperature measuring devices are provided, highlighting their capabilities and features.

Assembly and Connection Accessories:
Components for safe electrical connections and cable extensions are detailed.

Control Modes and Applications:
Two control modes for pneumatic systems are described, with applications in injection molding.

Temperature Measuring Device Specifications:
Specifications highlight quick and precise temperature measurement capabilities.

Standard Equipment and Features:
The temperature measuring device includes standard feelers and thermocouples for accurate measurements.

Safety and Operational Instructions:
Safety notes and operational instructions are provided for the temperature measuring device.

Catalog excerpts

Umschlag_HK_05_11_Layout 1 09.05.11 14:37 Seite 1 Heißkanal-Technik Hot Runner Technology Technologie Canal Chaud Member of the Berndorf Group 2011 Heißkanal-Technik Hot Runner Technology Technologie Canal Chaud 2011 www.hasco.com Member of the Berndorf Group

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Inhalt • Contents • Sommaire Dusen • Nozzels • Buses AngieRbuchsen/Sprue bushings/Buses d'injection 203 Verteiler • Manifold Blocks • Blocs distributeur Baukasten-System ■ Modular kit system ■ Systeme modulaire Balkenform, 1-fach ■ Offset, single cavity ■ Injection decalee, 1 empreinte Induviduell abgestimmt ■ Tailor made ■ Adapte individuellement Einbaufertig ■ Ready to mount ■ Pret a monter Hei(3e Seite ■ Hot half ■ Cote chaud HeiRkanal-Zubehor/Hotrunner accessory/Accessoires de canaux chauds 283 Regeltechnik • Control engineering • Technique de regulation Regeltechnik-Zubehor/Accessory for...

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1 HK_D_1 05_11 09.05.11 14:38 Seite 3 Heißkanaldüsen Hot runner nozzles Buses à canal chaud Standard Shot Standard Shot Die HASCO Heißkanaldüsen Standard Shot werden in Spritzgieß-Werkzeugen als Zentraldüse oder in Verbindung mit Heißkanal-Verteiler H 106 /. . . , H 4010 /. . . usw. eingesetzt. The HASCO hot runner nozzles Standard Shot can either be used as central nozzle in injection moulds or together with manifold blocks H 106 /. . . , H 4010 /. . . etc. in hot runner moulds. Les buses à canal chaudes HASCO, Standard Shot peuvent être utilisées soit comme buse centrale dans des moules d’injection,...

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1 HK_D_1 05_11 09.05.11 14:38 Seite 4 Standard Shot Heißkanaldüsen Hot runner nozzles Buses à canal chaud Besondere Merkmale Special features Caractéristiques particulières í Exakte Temperaturregelung mittels integriertem Thermofühler Fe-CuNi. í Precise temperature control with built-in thermocouple Fe-CuNi. í Réglage précis de température au moyen d’un thermocapteur intégré Fe-CuNi. í Strömungsgünstige Masseführung zum Anspritzpunkt durch Außenbeheizung. í Straight flow of plastics through the central channel to the gate due to external heater. í Conduite d’amenée favorable à l’écoulement de...

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1 HK_D_1 05_11 09.05.11 14:38 Seite 5 Applications Possibilités d’utilisation max.0,1 Einbaumöglichkeiten Typ 32, 38, 45, 56 max. t Standard Shot Sr t 1,5 In Werkzeugen mit zentraler Düse sind alle HASCO Heißkanaldüsen Standard Shot zu verwenden. The whole range of HASCO hot runner nozzles Standard Shot is suitable to be used as central nozzle in moulds. Toutes les buses à canal chaudes Standard Shot peuvent être utilisées dans les moules à buse centrale. Der entsprechende Radius „Sr“ ist im Düsendeckel anzubringen. To adapt to the machine nozzle a respective radius “Sr” is to be machined into...

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1 HK_D_1 05_11 09.05.11 14:38 Seite 6 Standard Shot Heißkanaldüsen Hot runner nozzles Buses à canal chaud Seite / Page Z 101/... 8 Standard Shot Hot runner nozzle Z 103/... Standard Shot Hot runner nozzle for special applications (e. g. reinforced resin) design similar to Z 103 /. . . Standard Shot Hot runner nozzle for special applications (e. g. reinforced resin) design similar to Z 101/. . . Standard Shot Hot runner nozzle for pin-point gating without circular marking, design similar to Z 101/. . . Standard Shot Hot runner nozzle for pin-point gating without circular marking, design similar...

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1 HK_D_1 05_11 09.05.11 14:38 Seite 7 Standard Shot Heißkanaldüsen Hot runner nozzles Buses à canal chaud Seite / Page 17 Standard Shot Heißkanaldüse Gehäusekontur individuell Ausf. wie Z 101/. . . Z 104 R/... Standard Shot Hot runner nozzle nozzle tip can be shaped as required design similar to Z 101 /. . . Standard Shot Hot runner nozzle nozzle tip can be shaped as required design similar to Z 104 /. . . Standard Shot Hot runner nozzle nozzle tip can be shaped as required, design similar to Z 103 /. . . Standard Shot Hot runner nozzle nozzle tip can be shaped as required, design similar to...

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1 HK_D_1 05_11 09.05.11 14:38 Seite 21 Z 1011/. . . (H 1580/. . .) Düsen-Innenteil Inner part of nozzle Elément intérieur de buse L1 Ī INFO Z101/...; Z101G/...; Z101R/... Seite / page 32 1000 D + = Fe-CuNi, Type J – max °C = 280 Standard Shot 230 V ~ Watt Z 1041/. . . D L1 Nr. / No. 250 315 400 CuCoBe-Legierung CuCoBe-alloy Alliage CuCoBe Typ EDV-Nr. . . 27 . . . . 32 . . . . 38 . . . . 45 . . . . 56 . . 27 32 38 45 56 049 061 075 088 112 Z 1011 / 27 x 049 32 x 061 38 x 075 45 x 088 56 x 112 377430 19828 377449 377457 377465 (H 1590/. . .) Düsen-Innenteil Inner part of nozzle Elément intérieur...

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1 HK_D_1 05_11 09.05.11 14:38 Seite 23 Z 1031 T/. . . (H 1586/. . .) Düsen-Innenteil Inner part of nozzle Elément intérieur de buse L1 D + = Fe-CuNi, Type J – max °C = 360 Standard Shot 230 V ~ Ī INFO 1000 Z103T/...; Z103GT/...; Z103RT/... Watt Spezial Molybdänlegierung Special molybdenum alloy Alliage molybdène spécial Seite / page 32 Typ D 315 400 . . 32 x 81. . . . 38 x 81. . . . 45 x 81. . . . 56 x 81. . . . 56 x 81. . 32 38 45 56 L1 Nr. / No. 061 Z 1031T/ 32 x 061 075 38 x 075 088 45 x 088 081 56 x 081 112 56 x 112 EDV-Nr. 185361 377546 377554 274097 377562 23

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1 HK_D_1 05_11 09.05.11 16:15 Seite 27 INFO Standard Shot Mounting instructions Avis de montage Die Düse darf bis auf die Bereiche „A“ und „B“ mit dem Werkzeug keinen Kontakt haben. Die Kalotte „C“ füllt sich mit Kunststoff, der als Isolierung dient. Apart from areas “A” and “B”, the nozzle should not come into contact with the mould. The well “C” fills with plastic which acts as isolation. La buse ne doit pas entrer en contact avec le moule à l’exeption des secteurs «A» et «B». La calotte «C» se remplit de masse d’injection qui sert alors d’isolant. Die Düsen müssen im Kopfbereich „k1“ auf Nennmaß...

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