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Cooling system

Cooling system
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Cooling system

Product catalog summary
Overview: The HASCO Cooling System is engineered for optimal cooling circuit layouts in injection moulds and diecasting dies, offering a comprehensive range of systematically matched elements.
Key Features:
  • Dimensionally matching cooling items in sizes 5, 9, 13, and 19.
  • Easy mounting suitable for air, water, and oil.
  • Convenient one-hand operation of couplings.
  • High-temperature system ('HT') with special seals for long-term resistance.
  • Flexible mould temperature control with TempFlex.
  • Maximum flow cross-section for efficient cooling.
Technical Specifications:
  • Various nipple and coupling types for systems (9, 13, and 19).
  • Recommended tightening torques for mounting components.
  • Components designed for easy integration and maintenance.
Specifications and Components:
  • Sealing Elements: Made from Viton, these elements are used for cooling circuits in moulds. The Z 9641 diverting element features an elongated hole for flexible positioning, and the Z 9645 allows for simple diversion outside the mould.
  • O-Rings: Made from FPM (Viton) with a Shore hardness of 75, designed for specific temperature limits, and should be replaced during maintenance.
  • Sealing Plugs: Z 942 plugs are used for diverting and segmenting cooling circuits, handling pressures up to 40 bar.
Procedures and Recommendations:
  • Installation Instructions: Detailed instructions for sealing plug installation, including tool use and adherence to operating instructions.
  • Safety and Maintenance: Importance of selecting the correct system and material for maintenance-free operation.
Safety Advice:
  • General Safety Precautions: Systems should prevent damage in case of unexpected failures, with advice on pressure and temperature management.
  • Environmental Considerations: Protect coupling systems from adverse conditions like saltwater and chemicals.
Specifications and Safety Measures:
  • Pressure: Do not confuse burst pressure with service pressure.
  • Temperature: Ensure fluid working temperature does not exceed permissible values.
  • Coupling and Decoupling: Use designated couplings for pressurized applications.
  • Environment: Avoid exposing couplings to adverse conditions.
  • Locking: Use safety couplings to prevent unintentional opening.
  • Mechanical Loads: External forces can reduce lifespan; conduct tests for atypical applications.
  • Hoses: Do not exceed permissible operating pressure; secure with appropriate clips.
Installation Instructions:
  • Mounting: Use the provided hexagon key for mounting.
  • Blind Couplings and Plugs: Prevent dirt and impurities from entering when uncoupled.
  • Threads: Seal threads with appropriate sealant like Teflon tape.
  • Coupling: Ensure the nipple is fully inserted into the coupling until it latches audibly.
Maintenance Advice:
  • External Visual Inspection: Replace cooling elements if damaged or corroded.
  • Lubrication: Regularly lubricate cooling elements if using non-lubricating fluids.
  • Function Test: Test the system at maximum operating pressure for malfunctions and leaks.
  • Replacement Intervals: Align intervals with empirical data and guidelines.
See more

Catalog excerpts

Cooling system-1

Info Temperiersystem Cooling system Systèmes de refroidissement /de chauffe Das HASCO-Temperiersystem bietet ein umfangreiches Programm systematisch aufeinander abgestimmter Elemente zur optimalen Auslegung von Temperierkreisläufen in Spritzgieß- und Druckgießwerkzeugen. The HASCO-Cooling system offers a comprehensive range of products matching with eachother. It is designed to layout cooling circuits for injection moulds and diecasting dies in the most effective way. Le système de refroidissement /de chauffe HASCO propose une gamme complète d’éléments harmonisés de manière systématique permettant la réalisation optimale de circuits de refroidissement /de chauffe dans les moules à pression et à injection. Besondere Merkmale Caractéristiques particulières í Maßlich abgestimmte Anschlusselemente (System 5, 9 , 13 und 19) í Dimensionally matching cooling items (Size 5, 9 , 13 and 19) í Eléments de raccordement aux cotes adaptées (Systèmes 5, 9, 13 et 19) í Einsetzbar für Luft, Wasser und Öl í Utilisable pour l’air, l’eau et l’huile í Bequeme Einhandbedienung der Kupplungen í Convenient one-hand operation of all couplings í Manipulation facile à une main des raccords í Hochtemperatur System („HT“) dauerhaft hochtemperaturbeständig durch Spezialdichtungen í High temperature system (“HT“) long-term high-temperature resistance through special seals í Système à haute température (« HT ») utilisations à haute température grâce aux joints spécials í Flexible Werkzeugtemperierung mit TempFlex í Flexible mould temperature control with TempFlex í Flexible d'équilibrage des températures pour moules avec TempFlex í Maximum flow cross-section í Plus grande section mouillée

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Cooling system-2

Anschlussmöglichkeiten, werkzeugseitig Connection applications, on the mould Possibilités de raccord, côté moule With open flow Avec passage libre With valve Avec vanne d’arrêt 1.2.3 Multikupplungen für automatischen Werkzeugwechsel Multiple couplings for automatic mould change Raccords multiples pour changement automatique de moule Connection applications, on the machine Possibilité de raccord, côté machine Screw joint Fermeture vissée Crimping joint 1.3.3 Übergangskupplung Z 802/. . . Übergangsnippel Z 830 /. . . Adapterkupplungen Z 803 /. . . und Z 804 /. . . Adapter Z 802/. . . Adapter Z...

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Cooling system-3

Nippel mit freiem Durchgang (z. B. Z 81/. . .) Nipple, open flow (e. g. Z 81/. . .) Nipple with valve (e. g. Z 811/. . .) Coupling, open flow (e. g. Z 801/. . .) Raccord avec passage libre (p. ex. Z 801/. . .) Coupling with valve (e. g. Z 80 /. . .) Nipple avec vanne d’arrêt (p. ex. Z 811/. . .) Kupplung mit freiem Durchgang (z. B. Z 801/. . .) Nipple avec passage libre (p. ex. Z 81/. . .) Raccord avec vanne d’arrêt (p. ex. Z 80 /. . .) Anschlussmöglichkeiten, werkzeugseitig Connection applications, on the mould Open flow Possibilités de raccordement, côté moule Avec passage libre Z801/..., Z801...

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Cooling system-4

With valve Avec vanne d’arrêt * Nur für System 9, 13 und 19 Only for system 9, 13 and 19 Seulement pour système 9, 13 et 19 *** Nur für System 13 und 19 Only for system 13 and 19 Seulement pour système 13 et 19

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Cooling system-5

1.2.3 Multikupplungen für automatischen Werkzeugwechsel Multiple couplings for automatic mould change Raccords multiples pour changement automatique de moule * Nur für System 9, 13 und 19 Only for system 9, 13 and 19 Seulement pour système 9, 13 et 19 * Nur für System 9, 13 und 19 Only for system 9, 13 and 19 Seulement pour système 9, 13 et 19

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Cooling system-6

Anschlussmöglichkeiten, maschinenseitig Connections application, on the machine Possibilité de raccord, côté machine Screw joint Fermeture vissée * Nur für System 9, 13 und 19 Only for system 9, 13 and 19 Seulement pour système 9, 13 et 19 ** keine Anschlußmöglichkeit mit Z855/... connecting with Z855/... is not possible pas de possibilité de raccordement Z855/... *** Nur für System 13 und 19 Only for system 13 and 19 Seulement pour système 13 et 19

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Cooling system-7

Crimping joint * Nur für System 9, 13 und 19 Only for system 9, 13 and 19 Seulement pour système 9, 13 et 19

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Cooling system-8

Übergangskupplung Z802/... und Übergangsnippel Z830/... Adapterkupplungen Z 803 /... und Z 804 /... Adapter Z802/... and Adapter Z830/... Adapter couplings Z 803 /... and Z 804 /... Adapteur Z802/... et Nipple de réduction Z830/... Coupleurs adaptateur Z 803 /... et Z 804 /... * Nur für System 9, 13 und 19 Only for system 9, 13 and 19 Seulement pour système 9, 13 et 19 *** Nur für System 13 und 19 Only for system 13 and 19 Seulement pour système 13 et 19

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Cooling system-9

Einbauräume, werkzeugseitig Mounting space, on the mould Nipple, open flow Z 81/. . . Shut-off nipple Z 811/. . . (HT) Espaces de montage, côté moule Nipple de raccordement Z 81/. . . Nipple de fermeture Z 811/. . . (HT)

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Cooling system-10

um 360° drehbar, vorzugsweise für die Temperierung von Schiebern. rotatable through 360°, preferably used for the cooling of mould slides. rotatif sur 360°, à utiliser de préférence pour le refroidissement /de chauffe de disques. Anmerkung : Die Drehbaren Anschlussstücke Z 878 /. . . sollten vor dem Anziehen positioniert werden. Remark : The connector Z 878 /. . . should be positioned before tightening. Remarque : Avant le serrage, positionner les raccords orientables Z 878 /. . . Anzugsdrehmomente zur Montage des Z 878 /. . . Tightening torque for mounting of Z 878 /. . . Couples de serrage...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.