1. Catalogs
  2. Hardinge Bridgeport
  3. Collet Blocks - 1C to 35J styles
video corpo

Collet Blocks - 1C to 35J styles

Collet Blocks - 1C to 35J styles
1 / 20 PagesView full catalog

Collet Blocks - 1C to 35J styles

Product catalog summary
Overview: The document provides comprehensive details on collet blocks used in machining, focusing on specifications, applications, and configurations for pneumatic and hydraulic options.
Specifications: It describes various collet block types such as 1C, 3C, 5C, 16C, 3J, 22J, and 35J, each tailored for different part sizes and machining needs. The document highlights the use of standard collets, step chucks, and expanding collets for gripping diverse parts.
Procedures: Installation instructions are available online, emphasizing the regulation of input pressure for safety. Guidelines are provided for selecting the appropriate collet block based on part diameter, required gripping force, and machining process.
Norms and Recommendations: Pneumatically-operated collet blocks are recommended for light-to-medium operations, while hydraulically-operated blocks are advised for heavier tasks. The document stresses not exceeding recommended input pressures to prevent damage and ensure safety.
Key Features: The document highlights fail-safe pneumatic collet blocks that maintain concentricity without air during cutting, high-pressure hydraulic collet blocks with operating pressures up to 5,000 PSI, FlexC collet blocks with quick-change capabilities, and modular units for custom configurations.
Tables and Data: Tables provide details on maximum collet gripping diameters, draw force ratios, and input pressures for various models, along with theoretical collet grip forces at output draw force.
Conclusion: Hardinge offers a wide range of collet blocks to meet unique machining requirements, with options for both pneumatic and hydraulic operations, aiding users in selecting the right workholding solution.
High-Pressure Dead-Length Collet Blocks: Designed for high clamping forces with a draw tube force 1.9 times the line pressure, featuring a thru-hole design and operating at pressures up to 5,000 psi.
Low-Pressure Pneumatic Collet Blocks: Made from aircraft aluminum, these allow working pressures up to 150 PSI and feature a pull-back design with double-acting cylinders.
Dead-Length Collet Blocks: Ensure part length consistency, usable with pneumatic service up to 250 PSI or hydraulic service up to 750 PSI, made from aircraft quality aluminum.
5C Pneumatic/Hydraulic Collet Block: Accommodates parts up to 6" in diameter, designed for pneumatic service up to 250 PSI or hydraulic service up to 750 PSI.
16C Pneumatic/Hydraulic Collet Block: Features an A2-5 spindle nose, accepts 16C collets, and handles parts up to 6" in diameter, with a maximum working pressure of 250 PSI for pneumatic and 400 PSI for hydraulic service.
Pull-Back Collet Blocks: Feature a pull-back design with double-acting cylinders, usable with standard 5C or 16C tooling.
Dead-Length® Collet Blocks: Designed for precision length control, pneumatically actuated, usable individually or grouped for multiple part processing.
Custom Applications & Turnkey Service: Hardinge offers custom hydraulic pallet applications and fixture plates, with options for pneumatic or hydraulic operations.
Hydraulic Accessories: Includes connector bushings, quick-disconnect systems, control valves, pumps, and accumulators for facilitating operation and maintenance.
See more

Catalog excerpts

Collet Blocks - 1C to 35J styles-1

WORKHOLDING Collet Blocks TURNING MILLING GRINDING WORKHOLDING ROTARY www.hardinge.com

 Open the catalog to page 1
Collet Blocks - 1C to 35J styles-3

Important to Regulate for Safety! Maximum Recommended Input Pressure WARNING: SAFE INPUT PRESSURE SHOULD BE REGULATED FOR THE COLLET, NOT THE CAPABILITY OF THE COLLET BLOCK. DO NOT EXCEED THE RECOMMENDED INPUT PRESSURE LISTED BELOW—DAMAGE TO THE COLLET WILL OCCUR AND BODILY HARM MAY RESULT FROM THE COLLET COMING LOOSE. DRAW FORCE RATIO x INPUT PRESSURE = DRAW FORCE OUTPUT (not to exceed max collet safety output force) x COLLET GRIP FORCE RATIO = THEORETICAL COLLET GRIP FORCE COLLET BLOCK PART NUMBER 7799-00-00-420010 7799-00-00-650010 7799-00-00-000088 CB-0007901-A 7799-00-00-000095 7799-00-00-000094...

 Open the catalog to page 3
Collet Blocks - 1C to 35J styles-4

FlexC™ Dead-Length Collet Blocks High-Pressure 42 and 65mm Hydraulic USES COLLETS TOP VIEW C D, 4x C BACK VIEW 1/4 NPT Supply Ports, 2x FlexC Collet Blocks are ideal for either horizontal or vertical machining center applications. Their low profile provides maximum tool clearance with the ability to machine taller workpieces. With a maximum working pressure of 2,000 PSI and a draw tube force of 11.3 (42) and 14.1 (65) times the applied pressure, these units provide superior part rigidity with no pushback or rotation during heavy machining. Double-acting, dead-length operation assures maintained...

 Open the catalog to page 4
Collet Blocks - 1C to 35J styles-5

Tri-Grip Dead-Length Collet Blocks High-Pressure 5C Hydraulic USES COLLETS TOP VIEW C2 2.500 2.500 C Collet Locking Screws, 3x D, 4x C1 BACK VIEW Connector Bushing Ports, 12x SAE Supply Ports, 2x Tri-Grip Collet Blocks are ideal for either horizontal or vertical machining center applications. Their compact design, simplified plumbing (three closers in one body) and patented "accessible-from-the-top" collet locking screw all lead to faster setups and infinite collet or part orientation. With a maximum input pressure of 5,000 PSI and a draw tube force of 1.1 times the applied pressure, these units...

 Open the catalog to page 5
Collet Blocks - 1C to 35J styles-6

Fail-Safe Collet Block 5C Pneumatic Pull-back USES COLLETS STEP CHUCKS EXPANDING COLLETS TOP VIEW B SQ. D, 4x The Hardinge 5C (23/16-10) threaded-nose Collet Block accepts an entire array of workholding products. Standard 5C collets, collet stops, Dead-Length® collets, step chucks, Sure-Grip® expanding collets and manual chucks will thread onto the spindle nose for increased capabilities. Collets and other tooling sold separately. 07 RD IN 01 HA A C GE T L CB 00 Collet Clearance Adjustment Bolt BACK VIEW Protective Spindle Cap Collet Key Location Air is required during setup whether using a single...

 Open the catalog to page 6
Collet Blocks - 1C to 35J styles-7

High-Pressure Dead-Length Collet Blocks 5C, 16C, 3J, 22J and 35J Hydraulic TOP VIEW USES COLLETS D, 4x C C B SQ. FRONT VIEW SAE Supply Ports, 2x A Collet Locking Screw BOTTOM VIEW E High-pressure hydraulic collet blocks feature operating pressures to 5,000 PSI. All models feature Dead-length design to maintain a consistent length from part-topart. Precision-bored orientation holes are located in the base for thru-mounting. Connect multiple units with connector bushings (page 14) for continuous internal plumbing between units. Holding forces generated by the draw tube are 1.9 times the line pressure...

 Open the catalog to page 7
Collet Blocks - 1C to 35J styles-8

Low-Pressure Pneumatic Collet Blocks 5C Pneumatic Pull-Back USES COLLETS & EXPANDING COLLETS • Pull-back design • Double-acting cylinders– pressure-to-open, pressure-to-close • Pneumatic operation These rugged units are made from solid aircraft aluminum. The force generated by the draw tube is 7.5 times the line pressure applied. The units allow working pressures to 150 PSI. Thru-hole design is standard. Collet wrench included. Collets sold separately. • Use standard 5C collets • Flange-style model mounts directly to T-slots 1/4-18NPT, 2x 1/4-18 NPT, 2x B SQ. A A .63 (16mm) FRONT VIEW 6.50 (165.1mm)...

 Open the catalog to page 8
Collet Blocks - 1C to 35J styles-9

Dead-Length Collet Blocks 1C, 3C, 5C and 16C Pneumatic or Hydraulic USES COLLETS Dead-length design assures part length consistency from part-to-part. This family of collet blocks can be used on pneumatic service of 250 PSI (150/5C), or hydraulic service of 750 PSI (2000/16C). The collet blocks are machined from aircraft quality aluminum for long life. Forces generated by the draw tube range from .73 (1C) to 7.5 (5C) times the line pressure applied. Combine units for multiple part setups. Connector bushings (page 14 or 17) will eliminate the external plumbing between units. Patented collet locking...

 Open the catalog to page 9
Collet Blocks - 1C to 35J styles-10

Pull-Back Collet Blocks 5C and A2-5 16C Pneumatic or Hydraulic USES COLLETS STEP CHUCKS EXPANDING COLLETS • Pull-back design • Double-acting cylinders– pressure-to-open, pressure-to-close • Pneumatic or hydraulic operation • Use standard 5C or 16C tooling D, 4x 5C BOTTOM VIEW D, 4x B SQ. C B SQ. E 5C FRONT VIEW A A 16C TOP VIEW D, 4x Ø .376/.377 Dowel Locating Holes, 2x C B SQ. E 16C FRONT VIEW A 5C Pneumatic/Hydraulic Collet Block This versatile 5C threaded-nose model uses standard 5C collets, expanding collets or step chucks to accommodate parts up to 6" (152.4mm) in diameter. This heavyduty...

 Open the catalog to page 10
Collet Blocks - 1C to 35J styles-11

Dead-Length® Collet Blocks A2-5, 16C Pneumatic USES COLLETS STEP CHUCKS TOP VIEW FRONT VIEW B SQ. A 16C Collet Blocks can be mounted on any milling machine in a production environment, as well as for tool room applications. It accepts all standard 16C round, hexagon, square and special-shape collets and step chucks. This is a precision length control device – the collet does not move. The collet block is pneumatically actuated with a manually-operated valve. The A2-5 spindle nose accepts closers for step chuck work up to 6" in diameter. A special collet stop (shown below) is required. Hardinge's...

 Open the catalog to page 11
Collet Blocks - 1C to 35J styles-12

Custom Applications & Turnkey Service Fixture plates, tombstones and trunnions 48-collet tombstone tower fixture with (16) high-pressure hydraulic Tri-Grip Collet Blocks shown. Connector bushings are used between each group of the four blocks to keep all plumbing internal. Hardinge® PT5C2 Rotary Indexer with plate trunnion shown.Ten 1C Collet Blocks are mounted on the plate. Pneumatic Collet Blocks with angled fixture plate and four separate controls. • Pneumatic or hydraulic operations • Aircraft aluminum or heavy-duty steel • Dead-length or pull-back clamping • Part length control Custom hydraulic...

 Open the catalog to page 12

All Hardinge Bridgeport catalogs and technical brochures

  1. Tschudin T35

    4  Pages

  2. VOUMARD 1000

    2  Pages

  3. V320 5F

    12  Pages

  4. T35

    4  Pages

  5. KEL-VERA

    16  Pages

  6. Kel-Vita

    8  Pages

  7. Kel-Vista

    1  Page

  8. VARIA

    8  Pages

  9. VISTA

    8  Pages

  10. XT630 5AX

    8  Pages

  11. H55-400

    6  Pages

  12. T35

    2  Pages

  13. T-42 (6" Chuck)

    12  Pages

  14. H35-400

    6  Pages

  15. GS Séries

    12  Pages

  16. T 35

    4  Pages

  17. Kel-Viva

    7  Pages

  18. Kel-Universal

    8  Pages

  19. Kel-Vista

    8  Pages

  20. Kel-Varia

    9  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.