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C U S TOM WOR K HOL D I N G SOL U T ION S P ROV I D E R

C U S TOM WOR K HOL D I N G SOL U T ION S P ROV I D E R
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C U S TOM WOR K HOL D I N G SOL U T ION S P ROV I D E R - 1

Spindle Tooling for Manual & CNC Lathes Chuck Jaws Collets for Automatics, Turret Lathes & Rotary Transfer Machines Toolholder Collets, Bushings & Tool Holders Tooling for Grinding Machines Precision CNC Tooling for Mills Swiss-Type Collets, Guide Bushings & Barloader Collets Collet Blocks HQC® Quick-Change Collet Systems Indexing/Rotary Table Systems Sure-Grip® Expanding Collet Systems Custom Workholding HCAC® Collet Adaptation Chucks Industrial Products Sure-Grip® 3-Jaw Power Chucks Machine Tools Call us today, we’ve got your answer. Hardinge Inc. One Hardinge Drive | P.O. Box 1507 | Elmira, New York 14902-1507 USA USA: 800-843-8801 | Canada: 800-468-5946 | Fax: 607-734-3886 To Order Online: www.hardingetooling.com | Corporate Homepage: www.hardinge.com | E-mail: info@hardingetooling.com | Live Online Support: www.hardingetooling.com All specifications subject to change without notice. All marks indicated by ® and ™ are trademarks of Hardinge Inc. Brochure #2349A • Litho in USA • ©2006 Hardinge Inc. • 3M Nov. 2006

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C U S TOM WOR K HOL D I N G SOL U T ION S P ROV I D E R - 2

Introducing a productivity and solutions guide for custom-manufactured workholding products. Over the next several pages you’ll see remedies to problems you may relate to, such as out-of-round parts, odd shapes, hardto-grip materials, geometric bar stock, unusual or difficult process problems and non-traditional applications listed below. • Production Assembly • Pharmaceutical Capsules • Glass Rods & Lenses • Fiber Optic Components • Friction Welding • Munition Crimping & Forming • Plastics • Bottle Cap Crimping • Cable Crimping • Pipe Bending Hardinge operates three shifts manufacturing...

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C U S TOM WOR K HOL D I N G SOL U T ION S P ROV I D E R - 3

Large Diameter Chucking Versatile Feed Fingers Counter Collets Proper Grip of Low-cost Pick-off Hydromat for Coil Feed Extruded Shapes Alternatives Quick-Change Large diameter (110mm) turning application on ANSI, JIS, DIN, and ISO spindle configurations on a standard chuck-style lathe. Hardinge Sure-Grip® true parallel gripping design with part length control. Ideal replacement for a jaw chuck to improve precision. Mill thru end feed fingers accept a family of geometric bar stock sizes. A two-split design accepts stock in rectangular, square, hex and octagon with parallel flats of same...

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C U S TOM WOR K HOL D I N G SOL U T ION S P ROV I D E R - 4

TURNING Shape-Compliant Gear Hobbing Chuck Interference Fit Grip without Distortion Bar Pushing, Threaded Order Swallow & Grip Loading, Feeding Hole Collets Deep Parts Multiple gripping locations with independent travels solve the problem of maintaining high-accuracy OD and ID concentricity’s on out-of-round and delicate parts. Exclusive to Hardinge CNC lathes. Built-in force control safely grips delicate or thin wall materials without crushing or distorting the workpiece. Maintains ID and OD concentricitys. For use in Hardinge collet-ready machine spindles. Hardinge stocks standard collets...

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C U S TOM WOR K HOL D I N G SOL U T ION S P ROV I D E R - 5

Pinned Step Chuck Swiss Pick-off Bayonet Lock Over-the- Collet StepShoulder Gripping Down Adapters Angled or ZigZag Slots The part is located against pins for exact part length control. The part will not move even when there is a variation in the chucking diameter. Pick-off collet designed with quick-change bayonet lock. A groove in the diameter is for the use of a tool to install the collet. Multiple slots (or large slots) and double angle design allow extra spread to clear a shoulder and grip on a smaller diameter beyond. Convert your existing spindle collet size to a smaller collet size...

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C U S TOM WOR K HOL D I N G SOL U T ION S P ROV I D E R - 6

TURNING Micro Machining Non-slip & nonmarking Guide and Drilling Bushings Small collets for making surgical and dental instruments, laboratory work, electronic and aerospace parts, clockmaking and jewelers. D, WW and 3C style collets available. 5C to small collet adapters also available. Carbide-lined guide bushings are tough and nonslip. Meehanite lining can be used for non-marking applications. Serrations and extruded shapes available. Ref: #T-020 Eliminate Tool Interference Special-shape collets and step chucks are used for Extended-nose collets feature added nose length, extruded stock,...

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C U S TOM WOR K HOL D I N G SOL U T ION S P ROV I D E R - 7

Eight Castings – TombstoneOne Setup style Fixturing Mill odd-shape castings using a custom fixture setup. Hydraulic internal gripping application shown. Stock 5C or 16C collet blocks can be arranged and plumbed to your requirements. Pneumatic and hydraulic options are available. Collet blocks mount vertically or horizontally to hold single or multiple parts. 5C, 16C or 3J collet OD or ID gripping applications available. Ref: #M-002 Pick & Place Tool Holder Automation Custom designed tool holder places workpiece from pallet to indexer spindle. Finished work goes back on pallet fixture after...

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C U S TOM WOR K HOL D I N G SOL U T ION S P ROV I D E R - 8

MILLING Semi 4th-Axis Spiral Milling Did you know that true 4th-axis is not necessary to accomplish spiral milling, but can be done using an RS-232 cable with the Hardinge Indexing System? Ground pull stud snaps the tool holder in place in seconds! The Mach-1 Tooling System reduces job setup and increases accuracy and repeatability. Automatic Indexing Quill Switch VMC Tool Holder 5th-Axis Parts Taper Adapters Positioning Automated indexing can be accomplished on a Bridgeport® knee mill using a remote quill switch with a Hardinge Indexing System. Eliminates pushing the start button on the...

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C U S TOM WOR K HOL D I N G SOL U T ION S P ROV I D E R - 9

Multiple Part Indexing Super-Precision® Super High-Speed Positioning Device & High Accuracy Load up a trunnion with collet blocks, configure with clamping devices, or customize a window box fixture allowing 4-sided part machining to increase your parts production. Two-axis Super-Precision positioning device incorporates direct-drive (gearless) technology for use on high accuracy measuring equipment. 220° tilting capability with a full rotating precision-ground slotted table. Hardinge manufactures a complete line of ROTARY PRODUCTS that can be customized for your applicaton: • Milling •...

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C U S TOM WOR K HOL D I N G SOL U T ION S P ROV I D E R - 10

GRINDING Adapt Workhead to use Collets Adapt Morse taper, B&S taper and Jarno taper grinding machines to use collets and other standard spindle tooling—collets, expanding collets, step chucks, collet chucks, manual chucks and fixture plates. Wheelhead Collets Pinned Step Chuck 1C, 2VB and other small collets are available from Hardinge to grip various size grinding wheels. Step chucks and pinned step chucks can provide faster changeover than a manual chuck. Steel pins can be ground to a desired stop location for part length control. Adapter sleeve required. Built-in A2-5 / MT5 workhead...

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