Intermittent indexer

Intermittent indexer
1 / 96 PagesView full catalog

Intermittent indexer

Product catalog summary
Overview of Cam Indexing Table: The document provides a comprehensive guide on the Cam Indexing Table by Hansheng Automation, detailing its components, operation principles, and maintenance requirements.
How Cam Indexer Works: The cam indexer operates by converting continuous rotary motion into intermittent motion. It involves components like the globoidal cam, cam follower, and turret, which work together to achieve precise indexing. The document explains the mechanism principle, emphasizing the importance of smooth curves for motion diagrams to minimize vibration and noise.
Specifications and Order Code: The document outlines the specifications for different models, including DS Shaft Model, DF Flange Shaft, DE Flange Shaft Model, DT Table Model, DA Ultra-thin Table Model, and PU Paradex Model. It provides order codes for easy identification and selection.
Grease and Maintenance: Regular maintenance is crucial for the longevity and precision of the index drives. The document advises on the initial and periodic lubrication schedules and highlights the importance of using the correct lubricant to prevent wear and maintain accuracy.
Precision Maintenance: To maintain precision, the document suggests eliminating backlash by adjusting the distance between the input and output shafts and ensuring proper preload within the elastic region of the cam follower and cam.
Examples and Calculations: The document includes examples and calculations for selecting the appropriate cam curve based on maximum velocity, acceleration, and jerk. It provides guidelines for choosing curves suitable for different speeds and loads.
Model Selection and Assembly Notices: It advises on selecting models based on torque load calculations and provides assembly instructions, including fixing methods for driven units and the importance of installing overload protection units.
Lubrication and Maintenance: Emphasizes the importance of using the correct lubricant and maintaining axial alignment in shaft connections to prevent backlash and ensure the longevity of the index drives.
Specifications and Maintenance:
1. Safety devices are provided to prevent follower breakage. Abnormal noises indicate potential damage, requiring immediate operation cessation and inspection.
2. Regular checks every 5000 hours are necessary. Replace the follower if backlash is observed in the dwell range.
3. Proper lubrication is crucial; lack of lubricant leads to damage, while excess can cause overheating or leakage. Lubricants should be replaced annually regardless of usage.
4. For high-speed drives, ensure connections between index drive shafts and torque mediators are secure.

Lubrication Guidelines:
1. Viscosity selection depends on the geometric average speed or high-frequency speed.
2. Use Petro China #90 oil with appropriate extreme pressure additives to enhance oil film strength and prevent corrosion.
3. Avoid mixing different lubricant types.
4. Replace lubricants after 500-1000 hours initially, then every 3000 hours.

Table Installation and Torque Specifications:
1. Table size should be based on permitted output torque load, with high precision requiring 2-3 times the torque load.
2. Maximum table diameter should be five times less than the nominal dimension.
3. Index precision is influenced by offset when the table is installed.

Cam Curve Selection:
1. Cam curve impacts accuracy and life of the cam segmentation mechanism. Options include modified sine, trapezoid, and constant velocity.
2. Selection depends on speed and load conditions, with modified sine being a versatile choice.

Use Examples and Calculations:
1. Detailed examples are provided for applying sub-tables and driving conveyors, including calculations for inertia, friction, and loading torque.
2. Safety factors and efficiency considerations are included in torque calculations.

Ordering and Model Specifications:
1. Model codes specify cam and turret assembly, output, input, and mounting positions.
2. Options for right or left-hand cams and various motion curves are available.
3. Hollow outputs for electrical and pneumatic connections are optional.

Technical Parameters:
1. Allowable loads and torque specifications for input and output shafts are detailed.
2. Indexing accuracy and weight considerations are provided for different models.
Overview: The document provides detailed technical specifications and parameters for various mechanical components, focusing on torque, load capacities, and indexing mechanisms. It includes data tables and technical parameters for different models and configurations.
Key Sections:
  • Specifications: Lists of technical parameters such as static torque, net dynamic torque, and allowable loads on input and output shafts. These are critical for understanding the mechanical limits and capabilities of the components.
  • Procedures: Instructions on selecting the appropriate model based on drive angles, mounting positions, and special instructions for installation. This section ensures proper setup and operation of the mechanical systems.
  • Standards and Norms: References to safety factors and indexing accuracy, ensuring that the components meet industry standards for performance and safety.
  • Recommendations: Guidelines for selecting the correct torque table and understanding the allowable stress and load capacities for different components. This helps in optimizing the performance and longevity of the mechanical systems.
Data Tables: The document includes extensive data tables that provide values for torque, load capacities, and other technical parameters across different models. These tables are essential for engineers to make informed decisions about component selection and application.
Critical Information: Emphasis is placed on the allowable thrust and radial loads, maximum repetitive forces, and torque values, which are crucial for ensuring the mechanical integrity and reliability of the systems.
See more

Catalog excerpts

Intermittent indexer-1

Product Catalogue Cam Indexing Table 汉昇自动化(东莞)有限公司 Hansheng Automation (Dongguan) C

 Open the catalog to page 1
Intermittent indexer-2

Order Code----------------------------------------------------------------------- DE Flange Shaft Model ----------------------------------------------------- DA Ultra-thin Table Model -------------------------------------------------

 Open the catalog to page 2
Intermittent indexer-3

Mechanism Principle Output Shaft Turret Roller Gear Cam Globoidal Cam Tapered Rib Input Shaft Mechanism Principle Terms and Definition 1. Indexing Cam A cam in which a groove is cut into the surface of a drum-shaped solid body and fixed to the input shaft. 2. Tapered Rid The tapered rib is located on the circumference of the globoidal cam, between the cam grooves, coming into linear contact with the circumference of the cam follower. 3. Cam follower: This precision-designed cam follower use a needle bearing developed by Hansheng and designed to withstand heavy loads. 4. Turret Attached to the...

 Open the catalog to page 3
Intermittent indexer-4

There are countless curves connecting two points in space. This is also true of the motion diagrams used for index drives, where there are innumerable curves connecting the starting point with the ending point. However, when designing a motion in indexing, it is necessary to use a curves as smooth as possible. To this end, vibration, noise and rigidity of materials should be taken into account. Also load and speed should be considered. After all factors are taken into consideration, curves emphasizing the characteristics of the speed, acceleration and jerk are usually used. Acceleration, especially...

 Open the catalog to page 4
Intermittent indexer-5

If Vm is large, a great force will be exerted at the time of a sudden stop so a smaller Vm is usually preferred. Particularly if a load is heavy, it is necessary to select a curve with a smaller Vm. In addition, Vm is closely related to the size of a cam. Therefore, the size of a cam should be reduced accordingly if the curve has a small Vm. Also, Vm never becomes smaller than 1. In the case of a cam with a curve with a large Am, the maximum allowable load becomes small. So when it is driven at a high speed, it is necessary to select a curve with a small Am. In this case,, the Am is never smaller...

 Open the catalog to page 5
Intermittent indexer-6

Overview Indexing Drives/Oscillating Drives/Roller Drives Indexing Drives • The indexing drives operate intermittently as follows: Dwell→AE Index→AE Dwell→AE Index. • Dwell: Output shaft stops rotating and cam follower touches the straight part of taper rib of roller gear cam. • Index: Output shaft rotates and cam follower touches the curve part of taper rib of roller gear cam. • Usually, the indexing drives dwells for a moment after input shaft rotates once and then output shaft indexes once. • After output shaft rotates, the indexing drives dwell. At this moment, the operators can decide the...

 Open the catalog to page 6
Intermittent indexer-7

Oscilate Handler/Indexer Handler/Parts Handler Oscilate Handler • When oscillating drives are in operation, the rotary input shaft with equal speed shall make the output shaft rotate forward and backward and lift in two dimensions. • The output shaft can be set to stop at the central point of rotation path while oscillating. The rotary angle degree and lifting capacity can be also set. • Oscillate handler, applying stereoscopic cams, can provide correct timing. Overlap of rotating and lifting and timing can be set. • The oscillate handler can make a transportation from conveyor to operation table....

 Open the catalog to page 7
Intermittent indexer-8

Model Selection Calculation J Symbol and Its Meanings Am:Max. non-dimensional acceleration Ee : Energy of a body for linear motion (kgf - m - s-2) I : Polar moment of inertia (kgf - m - s2) K e : Equivalent radius of gyration for output shaft (m) L f : Lift factor L h : Expected life (hr) N o : Initial cam shaft speed (rpm) Pa : Average motor power (kw) Ps : Peak motor power Q m : Max. cam shaft torque coefficient R : Follower pitch radius (m) r : Speed ratio S : No. of station T c : Cam shaft torque (kgf - m) T d : Start/stop torque (kgf - m) T f : Friction torque (kgf - m) T t : Total torque...

 Open the catalog to page 8
Intermittent indexer-9

Assembly Notices Selection of Models Overload Protection Unit Each unit has its own limitations of torque load. Calculate the torque load with the formula in our catalog and choose the most suitable model. If you have any question on choosing machine models, please contact us To avoid accident and unit damage, it is necessary to install the overload protection unit. Please set the torque of the unit to a proper value and install the unit in the back of the output shaft. Installing Input Shaft and Output Shaft Fixing Method Fixing methods for the driven units, such as coupling, pulley, sprocket...

 Open the catalog to page 9
Intermittent indexer-10

Lubrication & Maintenance Table 4. Viscosity of Lubrication Notes for Lubricant Oil Replacement A) Periodic Lubricant replacement l.First time : After 500~1000 hours continuous running (about 2~4 months) 2.Second time: after the first replacement , at every 3000 hours(about 6~12 months) of operation. B) To replace the lubricating oil, please make sure that the lubrication is clean and the oil filling hole is wiped clean to prevent moisture and impurities from entering. C) The temperature rise increases the internal pressure of the mailbox and causes the oil to leak. Regularly clean the oil hole,...

 Open the catalog to page 10
Intermittent indexer-11

To Maintain the Accuracy Factor■ The Size of Table To install a table on the output shaft, the size of table shall be based on the permitted output torque load for the Torque Te. While high precision is required, the Torque Te shall be 2-3 times larger than the permitted output torque load; therefore, the twist of the output shaft needs to be reduced. The table’s maximum diameter shall be 5 times less than the nominal dimension. Table 6. Maximum Diameter(mm) for the General Tables Hansheng indexer precision is dedicated by angle and guaranteed to be ±30” for general grade and ±15” for precision...

 Open the catalog to page 11
Intermittent indexer-12

■ Ex.(1) When applying the sub-table Select a suitable size and model of index unit and necessary power of drive motor in following data shown as Fig-1 are given. 1. Number of index stop : S=6 2. Time ratio in move : Dwell for one rotation of cam 3. Revolution of input shaft : N=80rpm 4. Cam curve : Modified Sine curve 8. Rotary table is held with its bottom sliding surface to 9. support loaded weight.(effective radius R=100mm) Solution 1-1 Numbers of index stop: S=6 1-2 Time Ratio in rotation /dwell 1:2, there for index angle 1-3 Revolution of input shaft: N=80rpm 1-4 Cam Curve as Modified ,...

 Open the catalog to page 12

All Hansheng Automation (Dongguan) Co., Ltd. catalogs and technical brochures

  1. Cam index unit

    96  Pages

  2. Rotary indexer

    96  Pages

  3. Metal machining

    36  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
About DirectIndustry
DirectIndustry is a marketplace that offers B2B players a complete experience, from product sourcing to purchase. DirectIndustry is an entity of VirtualExpo Group.