Intermittent indexer DF series

Intermittent indexer DF series
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Intermittent indexer DF series

Product catalog summary
Overview of Cam Indexing Table
This document serves as a comprehensive guide on the Cam Indexing Table by Hansheng Automation, covering its working mechanism, specifications, maintenance, and model selection.

Working Mechanism
The cam indexer functions through a globoidal cam on the input shaft interacting with a turret on the output shaft. The cam follower ensures smooth motion, with adjustments available to eliminate backlash and enhance rigidity.

Specifications and Mechanism Principle
Key terms such as indexing cam, drive angle, and torque are defined. The document highlights the importance of smooth motion curves for accuracy and longevity, discussing curve types like modified trapezoid and sine curves.

Model Selection
Guidelines for selecting the appropriate model based on torque load calculations are provided, emphasizing the prevention of overload and ensuring efficient operation.

Maintenance and Lubrication
Regular maintenance, including timely lubricant changes, is crucial. The document advises against mixing lubricants and stresses proper axial alignment to prevent backlash. Lubrication guidelines specify viscosity selection and replacement intervals.

Precision Maintenance
Precision is maintained by eliminating backlash and ensuring proper preload adjustments. The use of a torque limiter as an overload protective device is recommended.

Examples and Calculations
Examples of motion diagrams and calculations for selecting motion curves are provided, explaining the significance of velocity, acceleration, and jerk.

Model Descriptions
Descriptions of various models such as DS Shaft, DF Flange Shaft, and others are included, detailing specific applications and features.

Assembly Notices
Instructions for installing shafts and using overload protection units are provided to ensure safe operation.

Specifications and Maintenance
Safety devices prevent follower breakage, and regular checks every 5000 hours are necessary. Proper lubrication is crucial to prevent damage.

Lubrication Guidelines
Viscosity selection depends on speed, and specific oils with additives are recommended. Lubricants should be replaced regularly.

Table Installation and Indexing Precision
Table size should be based on torque load, with precision requiring higher torque. Cam curve selection impacts accuracy and life.

Use Examples and Calculations
Example calculations for applications are provided, considering factors like inertia and torque.

Ordering and Model Specifications
Model codes specify assembly and mounting options, with various motion curves available.

Technical Specifications
Technical parameters for different models are outlined, including shaft positions and load capacities.

Procedures and Standards
Guidelines for selecting shaft locations and mounting positions are provided.

Recommendations
Recommendations for torque table references and mounting positions emphasize accuracy for optimal performance.

Data Summary
Tables and charts provide detailed values for torque and load capacities, crucial for ensuring correct application and performance.
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Catalog excerpts

Intermittent indexer DF series-1

Product Catalogue Cam Indexing Table 汉昇自动化(东莞)有限公司 Hansheng Automation (Dongguan) C

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Intermittent indexer DF series-2

Order Code----------------------------------------------------------------------- DE Flange Shaft Model ----------------------------------------------------- DA Ultra-thin Table Model -------------------------------------------------

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Intermittent indexer DF series-3

Mechanism Principle Output Shaft Turret Roller Gear Cam Globoidal Cam Tapered Rib Input Shaft Mechanism Principle Terms and Definition 1. Indexing Cam A cam in which a groove is cut into the surface of a drum-shaped solid body and fixed to the input shaft. 2. Tapered Rid The tapered rib is located on the circumference of the globoidal cam, between the cam grooves, coming into linear contact with the circumference of the cam follower. 3. Cam follower: This precision-designed cam follower use a needle bearing developed by Hansheng and designed to withstand heavy loads. 4. Turret Attached to the...

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Intermittent indexer DF series-4

There are countless curves connecting two points in space. This is also true of the motion diagrams used for index drives, where there are innumerable curves connecting the starting point with the ending point. However, when designing a motion in indexing, it is necessary to use a curves as smooth as possible. To this end, vibration, noise and rigidity of materials should be taken into account. Also load and speed should be considered. After all factors are taken into consideration, curves emphasizing the characteristics of the speed, acceleration and jerk are usually used. Acceleration, especially...

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Intermittent indexer DF series-5

If Vm is large, a great force will be exerted at the time of a sudden stop so a smaller Vm is usually preferred. Particularly if a load is heavy, it is necessary to select a curve with a smaller Vm. In addition, Vm is closely related to the size of a cam. Therefore, the size of a cam should be reduced accordingly if the curve has a small Vm. Also, Vm never becomes smaller than 1. In the case of a cam with a curve with a large Am, the maximum allowable load becomes small. So when it is driven at a high speed, it is necessary to select a curve with a small Am. In this case,, the Am is never smaller...

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Intermittent indexer DF series-6

Overview Indexing Drives/Oscillating Drives/Roller Drives Indexing Drives • The indexing drives operate intermittently as follows: Dwell→AE Index→AE Dwell→AE Index. • Dwell: Output shaft stops rotating and cam follower touches the straight part of taper rib of roller gear cam. • Index: Output shaft rotates and cam follower touches the curve part of taper rib of roller gear cam. • Usually, the indexing drives dwells for a moment after input shaft rotates once and then output shaft indexes once. • After output shaft rotates, the indexing drives dwell. At this moment, the operators can decide the...

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Intermittent indexer DF series-7

Oscilate Handler/Indexer Handler/Parts Handler Oscilate Handler • When oscillating drives are in operation, the rotary input shaft with equal speed shall make the output shaft rotate forward and backward and lift in two dimensions. • The output shaft can be set to stop at the central point of rotation path while oscillating. The rotary angle degree and lifting capacity can be also set. • Oscillate handler, applying stereoscopic cams, can provide correct timing. Overlap of rotating and lifting and timing can be set. • The oscillate handler can make a transportation from conveyor to operation table....

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Intermittent indexer DF series-8

Model Selection Calculation J Symbol and Its Meanings Am:Max. non-dimensional acceleration Ee : Energy of a body for linear motion (kgf - m - s-2) I : Polar moment of inertia (kgf - m - s2) K e : Equivalent radius of gyration for output shaft (m) L f : Lift factor L h : Expected life (hr) N o : Initial cam shaft speed (rpm) Pa : Average motor power (kw) Ps : Peak motor power Q m : Max. cam shaft torque coefficient R : Follower pitch radius (m) r : Speed ratio S : No. of station T c : Cam shaft torque (kgf - m) T d : Start/stop torque (kgf - m) T f : Friction torque (kgf - m) T t : Total torque...

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Intermittent indexer DF series-9

Assembly Notices Selection of Models Overload Protection Unit Each unit has its own limitations of torque load. Calculate the torque load with the formula in our catalog and choose the most suitable model. If you have any question on choosing machine models, please contact us To avoid accident and unit damage, it is necessary to install the overload protection unit. Please set the torque of the unit to a proper value and install the unit in the back of the output shaft. Installing Input Shaft and Output Shaft Fixing Method Fixing methods for the driven units, such as coupling, pulley, sprocket...

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Intermittent indexer DF series-10

Lubrication & Maintenance Table 4. Viscosity of Lubrication Notes for Lubricant Oil Replacement A) Periodic Lubricant replacement l.First time : After 500~1000 hours continuous running (about 2~4 months) 2.Second time: after the first replacement , at every 3000 hours(about 6~12 months) of operation. B) To replace the lubricating oil, please make sure that the lubrication is clean and the oil filling hole is wiped clean to prevent moisture and impurities from entering. C) The temperature rise increases the internal pressure of the mailbox and causes the oil to leak. Regularly clean the oil hole,...

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Intermittent indexer DF series-11

To Maintain the Accuracy Factor■ The Size of Table To install a table on the output shaft, the size of table shall be based on the permitted output torque load for the Torque Te. While high precision is required, the Torque Te shall be 2-3 times larger than the permitted output torque load; therefore, the twist of the output shaft needs to be reduced. The table’s maximum diameter shall be 5 times less than the nominal dimension. Table 6. Maximum Diameter(mm) for the General Tables Hansheng indexer precision is dedicated by angle and guaranteed to be ±30” for general grade and ±15” for precision...

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Intermittent indexer DF series-12

■ Ex.(1) When applying the sub-table Select a suitable size and model of index unit and necessary power of drive motor in following data shown as Fig-1 are given. 1. Number of index stop : S=6 2. Time ratio in move : Dwell for one rotation of cam 3. Revolution of input shaft : N=80rpm 4. Cam curve : Modified Sine curve 8. Rotary table is held with its bottom sliding surface to 9. support loaded weight.(effective radius R=100mm) Solution 1-1 Numbers of index stop: S=6 1-2 Time Ratio in rotation /dwell 1:2, there for index angle 1-3 Revolution of input shaft: N=80rpm 1-4 Cam Curve as Modified ,...

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