FINE CYCLO

FINE CYCLO
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FINE CYCLO

Product catalog summary
Overview: This document is a technical catalogue for Fine Cyclo and E Cyclo zero-backlash precision gearboxes by Sumitomo (SHI) Cyclo Drive Germany GmbH. It details the operating principles, specifications, and applications of various gearbox series.
1. Fine Cyclo Reducer:
  • Operating Principles: Utilizes a combination of planetary gears and cycloidal cam motion, differing from traditional helical gearing. It explains speed ratio calculations and the role of cycloid discs and eccentric shafts.
  • Series Overview: Covers Series A, DA, C, UA, T, and ECY, each with specific configurations.
2. Nomenclature:
  • Details naming conventions for Fine Cyclo and ECY series, including reduction ratios and bearing configurations.
3. Gearbox Selection:
  • Guidelines for selecting gearboxes based on reduction ratio, torque, bending moment, and shaft diameter.
4. Technical Specifications:
  • Includes torque, stiffness, efficiency, and bearing loads for each series, with assembly specifications and dimensioned drawings.
5. Features and Advantages:
  • Highlights compact design, simple installation, precise positioning, and high torsional stiffness.
6. Application Examples:
  • Includes industrial robots, pallet changers, welding positioners, and machine tools.
Introduction: Provides an overview of Fine Cyclo gearboxes, detailing series A, DA, C, UA, T, and ECY, each designed for specific applications.
Specifications:
  • A Series: Offers reduction kits, sealed variants, and customizable options.
  • DA Series: Features clamp ring adapter and motor flange.
  • C Series: Large hollow shaft diameter with customizable input shafts.
  • UA Series: High positioning accuracy for dynamic applications.
  • T Series: High accuracy under fluctuating conditions.
  • ECY Series: Similar to A Series with sealed variants.
Performance Parameters: Outlines input speeds, acceleration torques, and emergency stop torques, emphasizing duty cycles.
Selection Process: Includes a flowchart and equations for selecting gearbox size based on speed, torque, and load conditions.
Technical Specifications: Describes stiffness, lost motion, no-load running torque, breakaway torque, and efficiency.
Conclusion: Fine Cyclo gearboxes are versatile and customizable, suitable for various industrial applications.
Transmission Error: Defined as the deviation of actual rotation angle from theoretical value, crucial for precision applications.
Load Cycle: Consists of acceleration, constant speed, deceleration, and pause phases.
Duty Cycle: Percentage of movement phase duration relative to working cycle, with guidelines for permissible speeds and duty cycles.
A-Series Specifications: Includes nominal output torques, acceleration torques, input speeds, and lost motion values.
Torque and Speed Tables: Provide data on nominal output torque, input speed, and maximum permissible input power.
Conclusion: Emphasizes adherence to specified parameters for optimal performance and longevity.
Specifications: Detailed specifications for Fine Cyclo A-Series gearboxes, including sizes and parameters like bending moments and axial loads.
Procedures: Outlines procedures for calculating equivalent axial loads and bending moments.
Standards and Recommendations: Specifies assembly tolerances and connection dimensions according to standards.
Lubrication: Gearboxes are pre-filled with grease, with reconditioning recommended after 20,000 hours.
Installation and Assembly: Instructions for bolting the gearbox and dimensioned drawings provided.
Key Data from Tables and Figures: Includes bearing specifications, correction factors, and permissible loads.
Critical Information: Emphasizes adherence to assembly and operational parameters.
Specifications: Detailed specifications for Fine Cyclo C-Series gearboxes, including input speeds, torque, and power.
Procedures: Assembly procedure involves attaching the gearbox with specific instructions for bolts.
Standards and Recommendations: Specifies grease type and use of adhesives to prevent bolt loosening.
Performance Parameters: Tables provide data on torsional stiffness, lost motion, and efficiency.
Load and Torque Calculations: Equations for calculating loads and bending moments.
Assembly Specifications: Dimensions and tolerances for assembly parts specified.
Critical Information: Highlights key parameters and adherence to procedures for performance and safety.
Specifications: Detailed specifications for Fine Cyclo C-Series and UA-Series gearboxes, including torque and lubrication requirements.
Procedures: Reconditioning recommended for extending gearbox lifetime.
Norms and Standards: Outlines torque levels and input speeds.
Recommendations: Adherence to tightening torques and lubrication schedules advised.
Data Summary: Includes tables with data on torques, grease quantities, and performance ratings.
Drawings and Diagrams: Dimensioned drawings illustrate gearbox components.
Specifications: Detailed specifications for Fine Cyclo UA-Series gearboxes, including torque calculations and input speeds.
Procedures: Calculation of rated torque and maximum input speed.
Norms and Standards: Permissible torque levels and input speeds outlined.
Recommendations: Ensure operation within specified speed range and regular checks for optimal performance.
Data Summary: Tables detail torque, speed, and power for various models.
Key Parameters: Includes nominal output torque, maximum input speed, and emergency stop torque.
Limitations: Specifies mechanical strength limitations and emergency stop cycles.
Specifications and Measurements: Detailed specifications for Fine Cyclo UA-Series gearboxes, including breakaway torque values.
Efficiency: Efficiency curves show performance under nominal load.
Main Bearing and Load Specifications: Tables provide dimensions and moment stiffness values.
Assembly Specifications: Tolerances and bolt tightening specifications detailed.
Lubrication: Guidelines specify grease type and reconditioning schedule.
Dimensioned Drawings: Provide measurements for motor mounting and assembly.
Overview: Detailed technical specifications and dimensions for motor adapters and gearboxes in Fine Cyclo UA-Series and T-Series.
Specifications: Lists specifications for motor codes, including shaft and flange dimensions.
Fastening and Mounting: Specifies bolts and pitch circle diameters for fastening.
Performance Characteristics: T-Series gearboxes highlighted for accuracy and efficiency.
Tables and Data: Includes measurements and performance data for gearbox models.
Notes: Customization options available upon request.
Specifications: Detailed specifications for Fine Cyclo T-Series gearboxes, including torque ratings and speeds.
Procedures: Outlines procedures for calculating torque and input speed.
Norms and Standards: Specifies input speed ranges and fatigue strength conditions.
Recommendations: Maintain specified speed ranges and torque values for integrity.
Data Interpretation: Tables provide data on torque, speed, and power for gearbox sizes.
Key Information: Includes nominal output torque, input speed, and torsional stiffness.
Conclusion: Comprehensive guide for Fine Cyclo T-Series gearboxes.
Precision and Assembly Specifications: Emphasizes precision during assembly and standard lubrication.
Breakaway Torque: Defined for input and output sides, with values decreasing over time.
Efficiency: Efficiency curves illustrate performance under load.
Main Bearing and Stiffness: Tables list bearing distances and stiffness values.
Correction and Service Factors: Provided for different load conditions.
Assembly Tolerances and Bolting: Details assembly tolerances and bolt specifications.
Lubrication: Gearboxes delivered without grease, must be filled with specified grease.
Installation and Dimensioned Drawings: Examples and drawings provided for assembly.
Specifications: Detailed specifications for Fine Cyclo T-Series and ECY-Series gearboxes, including mass and bolt requirements.
Installation Procedures: Adherence to specified distances and sealing requirements.
ECY-Series Features: Includes high stiffness and low lost motion.
Standard Specifications: Operating conditions and installation requirements outlined.
Performance Ratings: Tables provide ratings for torque, speed, and load capacities.
Stiffness and Torque: Values detailed for different sizes and ratios.
Efficiency and Breakaway Torque: Efficiency defined and breakaway torque values provided.
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Catalog excerpts

FINE CYCLO-1

FINE CYCLO E CYCLO Zero Backlash Precision Gearboxes

 Open the catalog to page 1
FINE CYCLO-2

Copyright Sumitomo (SHI) Cyclo Drive Germany GmbH 2021. All rights reserved. Copying, including extracts, is only permitted with our approval. The information in this catalogue has been checked for correctness with extreme care. Nevertheless, we cannot accept any liability for the correctness or accuracy of this information. We reserve the right to make modifications.

 Open the catalog to page 2
FINE CYCLO-4

Fine Cyclo Fine Cyclo series Table of contents Fine Cyclo ECY series Operating principle - Series A, DA, and C Operating principle Series UA and T Operating principle of Series ECY Speed ratio and rotation direction - Series A, D, DA, and C Speed ratio and direction of rotation Series T and UA Speed ratio and rotation direction - Series ECY Features and advantages Application Examples Reduction ratio and acceleration torque Max. bending moment on the output flange Max. hollow shaft diameter Reduction ratio and outer diameter Torques and speeds Flow chart and equation of selection 4 Description...

 Open the catalog to page 4
FINE CYCLO-5

Fine Cyclo Introduction 1 The Fine Cyclo reducer Construction A-Series FC-A Construction DA-Series Cycloid disc Eccentric input shaft Input shaft bearing Main Bearings Ring gear (housing) Oil seal

 Open the catalog to page 5
FINE CYCLO-6

Fine Cyclo Introduction Construction C-Series Construction UA-Series Construction T-Series Cycloid disc Main bearing(cross roller bearing) Eccentric input shaft Input shaft bearing Main Bearings Ring gear (housing) Oil seal output side Output flange Output shaft planetary gears input shaft with spur gear Construction ECY-Series Ring gear housing Output ring gear housing Cycloid spline Eccentric bearing Eccentric input shaft Input shaft

 Open the catalog to page 6
FINE CYCLO-7

Fine Cyclo Introduction 1.1 Operating principle - Series A, DA, and C The gearbox of the Fine Cyclo series is fundamentally different in principle and mechanism from the helical gearing mechanism of competitors' gear motors. The unique reduction gearbox is an ingenious combination of the following two mechanisms: • A planetary gear and a fixed internal sun gear (hollow gear). On the Fine Cyclo the planetary gear has cycloidal cam motion (cycloid disc) and the fixed sun gear has a circular arrangement of ring gear pins. The fixed sun gear has one or two "teeth" more than the "planetary gear" (cycloid...

 Open the catalog to page 7
FINE CYCLO-8

Fine Cyclo Introduction 1.2 Operating principle Series UA and T The Series UA and T gearboxes are double-stage and differ from the single-stage series by having 3 eccentric discs (cycloid disc), driven by the input shaft with spur teeth. The cycloid discs are driven via 3 eccentric shafts and not directly by one eccentric input shaft. The pins and the eccentric shafts in the output shaft are evenly spaced on a circle, which is concentric with the axis of the sun gear. The pins transmit the rotation of the planetary gear by rolling internally around the circumference of the bores of each planetary...

 Open the catalog to page 8
FINE CYCLO-9

Fine Cyclo Introduction 1.3 Operating principle of Series ECY Every ECY series model always comprises four components. • he eccentric bearing deforms the planetary gear into an elliptical shape. T • he main axis of the cycloid spline, which now has an elliptical shape, engages with the ring gear housing and the output T ring gear housing. • f the housing containing the internal gear is actually stationary and the eccentric bearing rotates clockwise, the cycloid I spline rotates anti-clockwise by exactly the difference in the number of teeth and is elastically deformed in the process. • his rotation...

 Open the catalog to page 9
FINE CYCLO-10

Fine Cyclo Introduction 1.4 Speed ratio and rotation direction - Series A, D, DA, and C Output shaft Ring gear housing Input shaft Gear reduction Input: Input shaft Output: Output shaft Fixed: Ring gear housing n = –1/i Gear reduction Input: Input shaft Output: Ring gear housing Fixed: Output shaft n = 1/(i+1) Gear reduction Input: Output shaft Output: Ring gear housing Fixed: Input shaft n = i/(i+1) 4 When all elements rotate at the same time, the speed ratio consists of a combination of the representations to . n = Speed ratio = (output speed/input speed) ("–" indicates the possible opposite...

 Open the catalog to page 10
FINE CYCLO-11

Fine Cyclo Introduction 1.6 Speed ratio and rotation direction - Series ECY The speed ratio and rotation direction depend on the positions of the input, output and stationary element, as shown in the illustrations below. Output shaft Gear housing Input shaft Gear reduction Input: Input shaft Output: Output shaft Fixed: Gear housing n = –1/i Gear reduction Input: Output shaft Output: Input shaft Fixed: Gear housing n = –i Gear reduction Input: Gear housing Output: Input shaft Fixed: Output shaft n =i+1 When all elements rotate at the same time, the speed ratio consists of a combination of the...

 Open the catalog to page 11
FINE CYCLO-12

Fine Cyclo Introduction 1.7 Features and advantages Compact design The right size for every application The high reduction ratios, in one or a maximum of two stages, allow for extremely compact designs with a long lifetime. Moreover, due to the different versions available, these gearboxes can be optimally integrated into the machine environment. The wide range of gearbox series and the many size gradations within each series enable selection of the right gearbox for any precision application. Simple installation The Series A, DA and C gearboxes are lubricated for life in the factory and completely...

 Open the catalog to page 12
FINE CYCLO-13

Fine Cyclo Introduction 2 Nomenclature 2.1 Fine Cyclo F Reduction ratio Standard version: Special version: Shape of ring gear housing: Cylindrical – Flange F Symbol for Cyclo Bearing: without output side bearing: integrated cross roller bearing: integrated tapered roller bearing: tapered roller bearings and output shaft: integrated angular ball bearings: Reduction ratio 50, 80, 100 Auxiliary device type Size 103, 105, 107 Standard version: Special version: Symbol for series Symbol for E Cyclo

 Open the catalog to page 13
FINE CYCLO-14

Fine Cyclo Introduction 3 Gearbox selection 3.1 Reduction ratio and acceleration torque 14000 3.2 Max. bending moment on the output flange A-Serie UA-Serie T-Serie C-Serie DA-Serie ECY-Serie 3.3 Max. hollow shaft diameter ø19 ø21 Fine Cyclo

 Open the catalog to page 14

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