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Multi-Product Brochure

Multi-Product Brochure
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Multi-Product Brochure

Product catalog summary
Introduction
Hanningfield specializes in machinery for processing, handling, and containment of powders in the pharmaceutical industry, focusing on oral solid dosage (OSD) manufacturing. Their product range includes Milling & Sizing, Conveying & Transfer, Lifting & Handling, and Containment & Control solutions.
Company Profile
Established in 1987, Hanningfield is a UK-based, family-owned business known for quality and strong customer relationships. They serve industries such as pharmaceuticals, food, chemicals, and cosmetics.
Manufacturing and Quality
Hanningfield manufactures its equipment in the UK, utilizing advanced CAD software and skilled craftsmanship. They hold ISO 9001, ISO 14001, and ATEX certifications, ensuring high standards of quality and safety.
Milling and Sizing
Hanningfield offers machines for particle sizing, including Conical Mills, Sifters, Lump Breakers, and Pre-Breakers. These machines provide high throughput, easy operation, and scalability. Key features include stainless steel construction and FDA-compliant seals.
Conveying and Transfer
Specializing in vacuum conveyors for powders, granules, tablets, and capsules, Hanningfield ensures dust-tight systems to prevent contamination and protect operators. These systems are customizable and ATEX compliant.
Conveying and Transfer Systems
Vacuum transfer systems are designed for direct loading into blenders and process machines, with customizable options to meet specific needs. They are constructed from 316L and 304 stainless steel.
Capsule Conveyors
The CapsuJet system efficiently transfers hard-shelled gelatin capsules, with models for loading empty and unloading filled capsules. They feature stainless steel construction and FDA-compliant components.
Sack Tip Stations and Feed Bins
These stations control dust emissions during sack emptying and are equipped with dust extraction hoods. Feed bins offer intermediate storage with agitators to prevent bridging.
Lifting and Handling Equipment
Hanningfield provides systems for lifting and handling containers, including hoists and drum tippers, designed for safe operations in hygienic environments.
Intermediate Bulk Containers (IBCs) and Drums
IBCs and drums are designed for safe transport and storage, meeting GMP requirements and customizable for specific needs.
Containment and Control Solutions
The Uni-Dust cyclone captures 90-99.9% of waste powder, aiding in batch reconciliation and minimizing material loss. It can be retrofitted to existing systems.
Dust Collection Systems
Specifications for dust collection systems include airflow ranges and construction from AISI 316L and 304 stainless steel, designed in the UK.
Valves
Valves control material flow and containment, available in various types and actuation options, made from AISI 316L stainless steel and FDA compliant.
Silicone Dust Caps and Connector Sleeves
The Uni-Cap and Uni-Cap+ are silicone dust caps for dust-tight powder transfer, complying with FDA and USP Class VI standards. Uni-Connect sleeves provide hygienic connections for powder transfer.
Contact Information
Hanningfield Process Systems Ltd provides contact details for their UK headquarters and regional offices in North America, Asia-Pacific, and India.
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Catalog excerpts

Multi-Product Brochure-1

Multi-Product Brochure An introduction to the Hanningfield product range; machinery for the processing, handling and containment of powder in manufacturing of oral solid dosage (OSD) pharmaceuticals. This includes: Milling & Sizing, Conveying & Transfer, Lifting & Handling and Containment & Control.

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Company Profile A Family Business Founded in 1987, Hanningfield is an independent family-owned business, giving us the freedom and passion to deliver better products, ideas and service. This means we care about our long-term relationships with customers, suppliers and staff. Hanningfield’s equipment is manufactured at the United Kingdom facility. Many staff have proudly worked for the company longer than 20 years, ensuring we maintain the highest levels of workmanship and care. Experts in Process Machinery We design, manufacture, supply and install machinery for the handling, processing and containment...

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Manufacturing Hanningfield is a proud British manufacturer based out of Essex, United Kingdom. We use the latest SolidWorks and AutoCAD drawing packages to produce accurate 2D and 3D models. Machines and new concepts are then brought to life by our skilled machinists, welders and polishers. All equipment undergoes rigorous inspection before leaving the factory and, if required, we can provide installation services to a customer’s site anywhere in the world.

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Quality and Accreditations Committed to Quality Hanningfield works in industries where quality and integrity are paramount. Accordingly, we hold the following accreditations and memberships as part of our commitment towards excellence.

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Hanningfield offer high integrity machines for achieving various particle sizing processes. This enables us to handle everything from bulk agglomerates to micronized material. Conical Mills (Under-Driven) Conical Mills (Over-Driven) 10 Sifters (Centrifugal Screening) 12 Lump Breakers 13 Pre-Breakers 14 Particle Sizing Solution

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Conical Mills (Under-Driven) Technical Overview Conical mills are designed for milling processes in the pharmaceutical, food, chemical and related industries. The conical mill offers numerous benefits over alternative milling methods including higher throughput, tighter particle size distribution, easier cleaning/maintenance and less noise, heat and dust. They are suitable for a wide range of applications and offer full process scalability from laboratory to pilot to production. The Uni-Mill U-series (M05-U, M10-U, M20-U, M30-U) utilises the current industry standard underdriven conical mill...

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Product Images Data Table Criteria Max. Throughput Screen Diameter Standard Motor Approx. Weight Standard Speed Lowest Achievable Particle Size Approx. 150 microns (80 mesh) Typical Noise Level <78dB (under factory test conditions) Contact Parts AISI 316L stainless steel (1.4404) Non-Contact Parts AISI 304 stainless steel (1.4301) United Kingdom United Kingdom Typical Applications Milling into Drum Isolator Milling Table Top Laboratory Scale Milling In-Line Vacuum Transfer Milling 7

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Conical Mills (Over-Driven) Technical Overview The Hanningfield Uni-Mill B-Series (M10-B, M20-B, M30-B, M60-B) utilises the current industry standard over-driven conical mill design, featuring a belt-driven impeller, rotating inside a screen (60º inclusive screen angle). This principle achieves comminution by compression and shearing of the particles between the impeller and surface of the screen. The Uni-Mill over-driven models are designed to be used with spacers, allowing customers to adjust and set the optimal gap between the screen and impeller for efficient milling (for spacerless mills...

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Product Images Data Table Criteria Max. Throughput Screen Diameter Standard Motor Standard Speed Approx. Weight Lowest Achievable Particle Size Approx. 150 microns (80 mesh) Typical Noise Level Contact Parts AISI 316L stainless steel (1.4404) Non-Contact Parts AISI 304 stainless steel (1.4301) United Kingdom United Kingdom Typical Applications In-Line Vacuum Transfer Milling

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Sifters (Centrifugal Screening) Technical Overview The Hanningfield Kwik-Sift offers fast and effective powder screening, helping guarantee material integrity through the capture of alien objects (such as nuts, bolts, washers, cable ties). The rotating mesh drum creates a centrifugal screening action, with powder passing through the mesh while retaining those objects larger than the hole aperture. For achieving different grades of separation, various drum mesh sizes are available to meet different application requirements. The unit can incorporate a single or dual spoiler arm arrangement for...

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Product Images Data Table Criteria Typical Capacities * Screen Diameter Standard Motor Approx. Weight Typical Noise Level <78dB (under factory test conditions) Contact Parts AISI 316L stainless steel (1.4404) Non-Contact Parts AISI 304 stainless steel (1.4301) United Kingdom United Kingdom *Actual capacity is dependent on material characteristics, notably density, and screen aperture selected. Typical Applications In-Line Sifting before Blending Sifting into Drum Fill and Weigh Dispensary

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Lump Breakers Technical Overview Deagglomerating material which has compacted during storage is vital to the success of downstream processes such as milling, sieving, mixing, bagging, and conveying. The BlockBuster is designed for the processing and size reduction of large blocks, such as Metformin, Urea, or other hard lumps of material. The BlockBuster can typically process a 25kg block of Metformin in <1minute, down to a particle size of approx. 40 x 40mm. The BlockBuster can reduce large, agglomerated blocks (e.g., 400 x 300 x 300mm) down to approx. 20 x 20mm. The BlockBuster can be combined...

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Pre-Breakers Technical Overview The Hanningfield Pre-Breaker offers fast and effective breaking of materials for initial sizing, prior to size reduction milling. The pre-breaker can also be used as a ‘stand-alone’ machine if fine particle size is not an essential requirement. The compact and high-speed design is easy to maintain and can be fully dismantled for cleaning without the use of tools. Fast processing is made possible with a round inlet and outlet providing maximum possible opening to full bore, and Tri-Clover connections make in-line installation very simple. Available in the following...

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All Hanningfield Process Systems Ltd. catalogs and technical brochures

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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