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Conical Mills (Under-Driven)

Conical Mills (Under-Driven)
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Conical Mills (Under-Driven)

Product catalog summary
Product Overview
The Hanningfield Uni-Mill U-series (M05-U, M10-U, M20-U, M30-U) features an under-driven conical mill design with a gearbox-driven impeller rotating inside a screen. This design allows for efficient particle size reduction through compression or shearing. The under-driven models offer a spacer-less gap, ensuring no metal-to-metal contact, which simplifies tooling changes and enhances throughput. These mills are compact, sanitary, and suitable for both dry and wet milling applications, achieving particle sizes down to approximately 150 microns.
Construction and Customization
All contact parts are made from 316L stainless steel with FDA-compliant seals, while non-contact parts use 304 stainless steel. The mills can be customized with various inlet and outlet configurations, detachable mill-heads, temperature monitoring, and ATEX compliance. They are available with full validation documentation and can be mounted on mobile frames or other configurations.
Features and Benefits
  • Stainless steel construction with FDA-compliant seals.
  • No metal-to-metal contact for easy cleaning and maintenance.
  • High throughput and process scalability from lab to production.
  • Low heat, dust, and noise generation.
Models
  • Uni-Mill M05-U: Designed for laboratory use with a throughput of up to 200kgs/hr.
  • Uni-Mill M10-U: Suitable for pilot applications with a throughput of up to 400kgs/hr.
  • Uni-Mill M20-U: For production applications with a throughput of up to 2000kgs/hr.
  • Uni-Mill M30-U: High capacity production with a throughput of up to 4000kgs/hr.
Applications
  • Milling into drums or IBCs for dust containment.
  • Wet milling post-granulation for faster drying.
  • Table-top laboratory milling for R&D.
  • Isolator integration for controlled environments.
  • In-line vacuum transfer milling for automated processes.
Tooling Options
A variety of screens and impellers are available to achieve desired particle sizes and milling actions. Custom impeller shapes can be engineered upon request.
Contact Information
Hanningfield Process Systems has offices in the UK, India, North America, and the Asia-Pacific region, providing global support and service.
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Catalog excerpts

Conical Mills (Under-Driven)-1

Conical Mills (Under-Driven) Sanitary size reduction milling machines for dry and wet processes in the pharmaceutical, food and related industries. Suitable for laboratory, pilot and full-scale production applications.

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Before and after image of pharma-grade lactose milled on Hanningfield Uni-Mill. After milling, material passed through a 250 micron sieve (with 0% retention). Conical Mills (Under-Driven)

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Product Overview Conical mills are designed for milling processes in the pharmaceutical, food, chemical and related industries. The conical mill offers numerous benefits over alternative milling methods including higher throughput, tighter particle size distribution, easier cleaning/maintenance and less noise, heat and dust. They are suitable for a wide range of applications and offer full process scalability from laboratory to pilot to production. The Uni-Mill U-series (M05-U, M10-U, M20-U, M30-U) utilises the current industry standard under-driven conical mill design, featuring a gearbox-driven...

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The Uni-Mill M05-U is designed for laboratory and small scale applications. The unit features an 83mm diameter screen (3.25”), enabling throughputs up to ~200kgs/hr (425 lbs/hr). The Uni-Mill M20-U is designed for a wide scope of production applications. The unit features a 203mm diameter screen (8”), enabling throughputs up to ~2000kgs/hr (4250 lbs/hr). The M05-U features an 8” feed chute with 6” outlet (note: inlet / outlet configuration can be modified to suit any application requirement). The unit is supplied with a 0.375kW motor set to a standard speed of 3600RPM (includes variable speed...

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Data Table Criteria Max. Throughput Screen Diameter Standard Motor Approx. Weight Standard Speed Lowest Achievable Particle Size Approx. 150 microns (80 mesh) Typical Noise Level <78dB (under factory test conditions) Contact Parts AISI 316L stainless steel (1.4404) Non-Contact Parts AISI 304 stainless steel (1.4301) United Kingdom United Kingdom Hanningfield Process Systems

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Conical Mills (Under-Driven)

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Hanningfield Process Systems

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Sloped Panel To help minimise flat dust surfaces and for easy access to control functions (buttons or HMI display) Ergonomic Design Mobile units are supplied with smooth handle at waist height for ease of manoeuvre and operation Control Panel Choose between traditional PLC push-button panel and Siemens HMI full colour touch-screen Conical Mills (Under-Driven) Motor Cover Sloped motor cover to minimise flat dust surfaces, with ‘quick-remove’ design

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Autoclave Adaptor Kit (Optional) Tri-clover connection on arm for quick removal of machine mill-head for cleaning Inlet Options Hand-feed chute, tri-clover connections, silicone cap mounting ring, vacuum adaptors or any bespoke design required for process integration Interlock Options Various options including Castell Key for wireless mechanical interlocking, magnetic switches, time-delay bolts etc. Swing Bolts Concealed head stainless steel swing bolts with smooth head, and ergonomic hand grip Blind Tapped Holes Base plate (and other bolts) are blind-tapped to minimise raise surfaces and bug...

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Typical Applications Milling into Drum Isolator Milling The conical mill can be hand-fed allowing immediate discharge into the drum below (various methods of dust containment are available). By positioning a bin above the mill, and another bin below the mill, product is released from the top IBC, milled, and then passes directly into the bottom IBC. The Uni-Mill is suitable for isolator integration using our ‘through-the-wall’ design. This mounts the milling head inside the isolator, whilst keeping motor and controls external. Table Top Laboratory Scale Milling In-Line Vacuum Transfer Milling...

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Tooling Screens A wide range of screens are available for satisfying the required particle size across nearly all milling applications. Screens are available with a wide range of hole sizes, and the following hole shapes: Round, Square, Slotted, Grater and Conidur hole. Impellers A wide range of impellers are also available, for providing the right milling action (e.g. maximising throughput or minimising fines). Impellers are available with the following arm profiles: round-bar, square-bar, bevel-bar, reverse bevel bar. We can also engineer custom impeller shapes upon request Spare and Care Kit...

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UK and Worldwide (Headquarters) Hanningfield Process Systems Ltd 17 Millhead Way, Purdeys Industrial Estate Rochford, Essex, SS4 1LB United Kingdom Tel: +44 (0) 1702 549 777 Fax: +44 (0) 1702 549 888 E-Mail: [email protected] USA, Canada, Mexico and North America India and the SAARC region Hanningfield (North America) LLC PO Box 1178 Hillsborough North Carolina 27278 United States of America Hanningfield (Asia-Pacific) Pty Ltd PO Box 362 Kenmore Queensland 4069 Australia Hanningfield India Pvt Ltd 157/158A Akbar Camp Road Sandoz Baug, Kolshet Thane (West) 400 607 Maharashtra India E-Mail:...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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