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Product Overview

Product Overview
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Product Overview

Product catalog summary
Product Overview
Hammer-IMS provides quality and process control systems for industrial production lines, focusing on measurement, detection, and monitoring. These systems can interface directly with production equipment for automatic process control.
System Configurations
The Marveloc-CURTAIN systems measure thickness and basis-weight, while Edge-Vision-4.0-CURTAIN systems detect anomalies using machine-vision technology. Marveloc-CHARIOT systems offer single thickness measurement. These configurations aim to reduce material waste, enhance product quality, lower energy use, and decrease labor demands.
Innovation Pillars
Hammer-IMS's innovation is based on mechanics, sustainable sensor/vision technology, and software technology, enabling tailored solutions for specific quality requirements.
System Variants
Systems are available for different product dimensions and purposes, including in-line production systems and laboratory applications for R&D.
Sensor Technologies
Hammer-IMS uses various sensor technologies:
  • M-Ray: Electromagnetic millimeter waves for thickness and basis-weight.
  • C-Ray: Capacitive technology for thin-film thickness.
  • L-Ray: Laser and confocal solutions for true-thickness.
  • U-Ray: Ultrasound for thin and high conductivity materials.
  • M2-Ray: Radar for multilayers and extruded pipes.
OEM and Laboratory Solutions
Systems can be integrated into third-party machinery with a programming API for control. Laboratory applications offer insights into material properties, with desktop versions available.
Edge-Vision-4.0 Technology
Designed for continuous anomaly detection using advanced signal processing and AI for detection and classification.
Sustainability and Safety
The Marveloc sensor family provides a sustainable, non-radioactive alternative to traditional technologies, reducing ownership costs and eliminating specific safety requirements.
Overview
The document details Hammer-IMS's Edge-Vision-4.0 technology for roll-to-roll and batch processes in industries like non-wovens, textiles, and plastics, integrating machine-vision and sensor solutions for quality control and efficiency.
Key Technologies and Features
  • Edge-Vision-4.0 Technology: Machine-vision and line laser technology for high-resolution image capture and AI-enabled defect detection.
  • Mechanical Platforms: CURTAIN, CHARIOT, and CIRCLE platforms for specific applications like thickness measurement and non-contact 360-degree measurements.
  • Connectivity 3.0 Software: Centralizes control, supports sensor fusion, real-time data visualization, and closed-loop feedback.
Applications
  • Detection and Classification: AI-driven defect detection in continuous processes for quality control in textiles, plastics, and battery films.
  • Thickness and Basis-Weight Measurement: Non-contact systems for various material thicknesses.
  • Integration with Third-Party Sensors: Compatible with moisture and color sensors for enhanced accuracy.
Advantages
  • Robust and Reliable Systems: Designed for longevity with minimal maintenance, protected against dust and particles.
  • Versatility and Compatibility: Adaptable to different environments, integrating multiple sensor technologies.
  • Advanced Software Features: Includes runtime marker lines, industrial HMI units, and real-time industrial bus technology.
Conclusion
Hammer-IMS's Edge-Vision-4.0 technology enhances quality control and process efficiency in industrial applications, offering advanced sensor technologies and AI-driven features for modern production environments.
Introduction
Hammer-IMS offers contactless measurement systems to improve efficiency, reduce waste, and ensure high product quality, with expanded operations in Spartanburg County, South Carolina.
Specifications and Features
Systems offer automated configuration to prevent errors and ensure quality, supporting data integration with databases and cloud-based monitoring for diagnostics and maintenance.
Hardware Add-ons
  • ATEX Compliance: Designed for explosive environments with anti-static materials.
  • Transportability: Adaptable for mobility across production lines.
  • Feeder/Conveyor: Optional units for material analysis.
OEM Products
OEM modules for machine builders and sensor integrators allow custom integrations with M-Ray technology, suitable for research and industrial applications.
Product List
Includes Marveloc-CURTAIN and Marveloc-CHARIOT systems for thickness and basis-weight measurements, available in various configurations and combinable with technologies like L-Ray.
Applications
Applicable across industries like textiles, plastics, and composites, handling materials from synthetic foams to rubber and insulation.
Conclusion
Hammer-IMS is committed to sustainable sensor technology and machine-vision solutions, providing global support and integration services to enhance industrial production processes.
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Catalog excerpts

Product Overview-1

Product Overview One-stop shop for quality and process control

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Product Overview-2

Product overview At Hammer-IMS we provide solutions to minimize material scrap, maximize product quality, reduce energy consumption, and achieve less labor-intensive operations. Our Marveloc-CURTAIN, Marveloc-CHARIOT and Marveloc-CIRCLE measuring systems are utilized for thickness and weight measurement, containing either fixed or moving sensor(s). Our Edge-Vision-4.0-CURTAIN machine-vision systems are used for the automated inspection and analysis of products in real-time during production. The three pillars of innovation Hammer-IMS innovates in three domains: mechanics, sustainable sensor/vision...

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Product Overview-3

OEM solutions In essence, all Hammer-IMS quality control systems can be ordered for integration into third-party machinery as part of an OEM project. Key in this regard is our programming API, which enables a third-party’s central computer system to control both third-party machinery and our Hammer-IMS system, displaying Hammer-IMS data and status on a single HMI. We offer this API through a number of industry-standard fieldbus protocols. Image of an M-Ray OEM Module. In an OEM application, the power and emergency stop buttons or switches should fit any relevant OEM customer policies and international...

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Product Overview-4

SUSTAINABLE SENSOR TECHNOLOGY Marveloc is the brand name for our range of sensors that enable thickness and basis weight (grammage) control. Renowned for its high operational robustness and sustainability, Marveloc supports single and multi-sensor applications, allowing us to offer maximum material coverage. M-Ray: electromagnetic millimeter wave technology For thickness and basis weight (grammage) measurements The concept of our M-Ray technology for thickness or basis-weight (grammage) measurements is straightforward: A sensor at the top transmits an electromagnetic millimeter wave that passes...

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Product Overview-5

U-Ray: ultrasound sensor technology For battery film (coating) The U-Ray ultrasound sensors of Hammer-IMS are optimized for quality control of thinner materials and are able to penetrate metal materials or materials with high electrical conductivity such as carbon fibers or carbon sheets. The ultrasound U-Ray sensor was developed by upgrading analogue ultrasound sensing with digital signal processing techniques (DSP) to enable ultrasound wave phase and/or power detection. U-Ray sensors are ideal for solutions such as battery film applications, in which layer coated thickness needs to be measured...

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Product Overview-6

M2-Ray: radar-based sensor technology For thickness measurement of multi-layers and extruded pipes and profiles We have recently introduced our M2-Ray technology. The physical principle is comparable to the one of the M-Ray technology. Yet, with M2-Rays we are able to measure multilayers and extruded pipes and profiles. The M2-Ray technology can be mounted in a linear scanner or a circular scanner. The latter is particularly useful for pipe thickness measurement. Compatible with: CHARIOT, CIRCLE Sustainable and non-radioactive Marveloc technology It is no coincidence that we named our Marveloc...

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Product Overview-7

SUSTAINABLE VISION TECHNOLOGY Connected high-resolution optical inspection Our Edge-Vision-4.0 product family adds an extra eye to your product or process. We offer integrations of our Edge-Vision-4.0 technology mainly in CURTAIN frames, giving rise to Edge-Vision-4.0-CURTAIN systems. Edge-Vision-4.0 stands for optical ways to capture and analyze high-resolution images of your product or process. This is mainly done by means of machine-vision technology but can also be achieved by line laser technology or specialized color sensors. Our thickness measurement and basis-weight measuring solutions...

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Product Overview-8

SUSTAINABLE VISION TECHNOLOGY Our newest AI-techniques for detection and classification As AI is increasingly on the rise, we are developing an AI-enabled feature, which distinguishes defects and classifies them into multiple defect categories. Based on a dataset of images, pre-classified by the customer, we use artificial intelligence to execute a learning process offline and build a powerful neural network for use during in-line quality control. When inspecting textile, plastic, or battery film in-line, the newly developed software continuously traces product defects and foreign items on the...

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Product Overview-9

Mechanical platforms Our products consist of three variants: CURTAIN , CHARIOT and CIRCLE. Depending on the specific needs for your production or application, you might want to consider one, two or multiple variants. MECHANICAL PLATFORM Products equipped with a CURTAIN mechanical platform have sensors directly attached to the fixed or traveling mechanical frame. These systems are typically used for multi-sensor applications dealing with wider or thicker products. Scratch-free products, even for thick materials Your products deserve the best quality. When selecting the CURTAIN platform equipped...

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Product Overview-10

MECHANICAL PLATFORM Scan to watch Vetex installation video Scan to watch Grandeco installation video Versatility and high compatibility When selecting the CURTAIN platform equipped with L-Ray technology for thickness measurement, stand-off distances can still be considerably high. The specific requirement for precision in the L-Ray system will dictate whether the stand-off distance results in a slight gap of a few millimeters (or mils)(applicable to our most precise thickness measurement L-Ray systems) or a larger gap of up to 20 centimeters (up to 7.9 inches) for less demanding applications....

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Product Overview-11

MECHANICAL PLATFORM The CHARIOT mechanical platform is perfectly suited for both new production lines or spacelimited retrofits for true-thickness measurement. By moving a single measuring head across the entire product width instead of the complete frame, the CHARIOT is cost and space efficient. Ideal for in-line thickness measurement Our compact system efficiently measures thicknesses with highprecision mode (material thickness up to 25 mm)(up to 0.9 inch) or extended-range mode (material thickness above 25 mm)(above 0.9 inch). The CHARIOT platform is equipped with our Marveloc sensor technology,...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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