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FLAT EXCIMER

FLAT EXCIMER
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FLAT EXCIMER

Product catalog summary
Overview: The document discusses the use of excimer lamp light sources for surface modification, cleaning, and bonding of various materials. Excimer lamps emit vacuum UV light at a wavelength of 172 nm, which is absorbed by oxygen to generate active oxygen and ozone, facilitating chemical reactions on material surfaces.
Surface Modification: Excimer lamps are used for precision surface modification at the atomic or molecular level. This method is clean, does not harm materials, and generates no dust particles. It is effective for improving adhesion, making surfaces hydrophilic, and enhancing material functionality.
Cleaning: The excimer lamp method allows for optical cleaning by breaking molecular bonds of organic contaminants, which are then evaporated as carbon dioxide and moisture. This method is particularly useful for materials incompatible with wet cleaning or sensitive to heat.
Bonding: Surface activation using excimer lamps enables bonding without adhesives, preventing damage and thermal deformation. This technique is ideal for microfluidic devices and other applications requiring high precision and quality.
Comparison with Other Methods: Unlike corona discharge and plasma methods, the excimer lamp method does not cause damage or generate dust particles. It provides uniform processing over large areas without irregularities.
Applications: Excimer lamps are used in various fields, including medical and biological applications, for tasks such as protein and DNA analysis, drug discovery, and cell experiments. They are also used for cleaning silicon wafers, glass substrates, and removing residues.
Product Features: The document describes different models of excimer lamps, highlighting features such as compact design, built-in power supply, and ease of installation. The lamps offer stable output, uniform irradiation, and are suitable for in-line usage.
Specifications: Detailed specifications for excimer lamps, power supplies, and lamp houses are provided, including emission wavelength, irradiance, cooling methods, and applicable standards.
EX-mini Overview: The document provides detailed information about the EX-mini excimer lamp light source, designed for research and development (R&D) work. It offers similar performance to the EX-400 and EX-86U models, suitable for in-line operations. The EX-mini is portable and does not require exhaust duct installation, making it convenient for use in various locations.
EX-mini Specifications: The EX-mini features a compact design with dimensions of 136 mm × 109 mm × 115 mm and weighs approximately 1.2 kg. It operates at an emission wavelength of 172 nm with an irradiance of 65 mW/cm² over an area of 86 mm × 40 mm. The lamp has a design life of 2000 hours and operates on an input voltage of 100 V to 240 V, consuming 150 VA or less. It uses forced air cooling and complies with several standards, including IEC61326-1: 2013 and IEC61010-1: 2010.
Ozone Decomposition: An optional ozone decomposition unit (E12685) is available for indoor use, eliminating the need for exhaust ducts. The internal filter has a service life of 2000 operating hours or one year, whichever comes first.
Control and Operation: The EX-mini can be controlled manually or externally, with features such as lamp ON/OFF, irradiation time settings, and error signals. It requires a power supply and exhaust air ducts for operation, but no nitrogen purge is necessary unless the irradiation distance exceeds 5 mm.
Safety and Compliance: Users must comply with regulations regarding radio frequency radiation. The document advises enclosing the irradiated atmosphere to prevent UV ray and ozone leakage, recommending materials like stainless steel or aluminum for enclosures.
Additional Information: The document includes a Q&A section addressing common queries about the excimer lamp's operation, effects, and legal compliance. It also mentions related products like UV power meters and UV-LED light sources for various applications.
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Catalog excerpts

FLAT EXCIMER-1

EXCIMER LAMP LIGHT SOURCE Bonding Cleaning Modification

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FLAT EXCIMER-2

EXCIMER LAMP LIGHT SOURCE Irradiation distance: 2 mm Irradiation time: 10 s Irradiation atmosphere: air Before processing After processing ■Surface modification of resin Surface modification technology is utilized in a wide range of industrial fields. Compared to ordinary techniques, material modification using excimer lamps is considered precision modification because it occurs via a chemical reaction on the atomic or molecular level. Moreover, this is clean modification that does not harm the material and generates no dust particles, and so is effective in fields requiring more advanced levels...

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FLAT EXCIMER-3

modification, cleaning, and bonding with light! Vacuum UV light at a wavelength of 172 nm emitted from an excimer lamp is greatly absorbed by oxygen so that highly concentrated active oxygen can be generated. Vacuum UV light is also capable of breaking the molecular bonds of organic matter and so provides benefits in various processes such as accelerating the cleaning speed, improving the cleaning quality, and increasing the product yield. RESULTS * Data verified by in-house testing. ■Optical cleaning of evaporated gold coatings on laser mirrors Before excimer light irradiation After excimer...

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FLAT EXCIMER-4

EXCIMER LAMP LIGHT SOURCE FEATURES Comparison with other methods Corona discharge method Plasma method Excimer lamp method Discharge Vacuum UV light Excimer lamp method Corona discharge method / plasma method No damage to object In the corona discharge and plasma methods, the target object is directly exposed to discharge and so may be damaged. In the excimer lamp method, however, the object is merely irradiated with vacuum UV light and so there will be no damage to it. Excimer lamp Electrode Damage Excimer lamp method Corona discharge method / plasma method No dust particle generation In the...

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FLAT EXCIMER-5

Comparison with other manufacturer’s excimer lamps Uniformly irradiates a large area by using a flat lamp Uniformity characteristics (along short axis) Flat lamp vs. cylindrical lamp Poor uniformity since only portions of target directly below lamp is in close proximity Good uniformity since entire target surface is in close proximity RELATIVE OUTPUT (%) DISTANCE FROM IRRADIATED CENTER (mm) ●Compact flat lamp (EX-86U, EX-mini) Actual size Cylindrical lamp from another company Hamamatsu flat lamp Irradiance distribution (Typical example) DISTANCE FROM IRRADIATED CENTER (mm) UV power meter: Hamamatsu...

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FLAT EXCIMER-6

EXCIMER LAMP LIGHT SOURCE APPLICATION EXAMPLES Surface modification using excimer lamps can be used to improve adhesion and improve the functionality of materials such as by making them hydrophilic and its applications are expanding in recent years to include a wide range of fields and materials. · Improvement of adhesiveness during printing and coating ●Surface modification of devices Excimer lamp light source Modification · Improvement of adhesive strength during bonding Excimer lamp light source · Improvement of resist wettability · Improvement of wettability in various materials such as resin,...

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FLAT EXCIMER-7

PRODUCT LINEUP ■Irradiation area size 400 mm × 38 mm Long and large area (Excimer lamp + lamp house) 110 Use of a flat long lamp and RF (radio frequency) discharge delivers stable output with uniform irradiation over a large area and less flickering. Weight Excimer lamp: 220 g Lamp house: 10.3 kg Power supply: 12.4 kg ■Irradiation area size 86 mm × 40 mm Compact all-in-one design with a built-in power supply eliminates the installation time and task. The EX-86U can be installed anywhere and easily set up in a production process. ■Irradiation area size 86 mm × 40 mm Amazingly ndy Amazingly handy...

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FLAT EXCIMER-8

Long and large area Excimer lamp with even higher uniformity Use of a flat long lamp and RF (radio frequency) discharge delivers stable output with uniform irradiation over a large area and less flickering. The EX-400 ensures highly accurate, high quality modification, cleaning, and bonding compared to corona discharge method, plasma method, and even other excimer lamps. INSTALLATION EXAMPLE EXHAUST DUCT FOR LAMP HOUSE COOLING EXCIMER LAMP L11751-01 LAMP HOUSE FOR EXCIMER LAMP E12499 AC 200 V TO AC 240 V SINGLE PHASE 50 Hz / 60 Hz POWER SUPPLY FOR EXCIMER LAMP C13128 EXTERNAL CONTROL OZONE EXHAUST...

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FLAT EXCIMER-9

DIMENSIONAL OUTLINE (Uuit: mm) ●LAMP HOUSE FOR EXCIMER LAMP E12499 EXCIMER LAMP L11751-01 Parameter CONNECTOR (FOR CONNECTION TO POWER SUPPLY) IRRADIATION AREA 1Value calculated on the assumption that the irradiance is measured with a Hamamatsu UV power meter C9536/H9535-172 placed in the immediate vicinity of the lamp. Description / Value 180 W Rating 172 nm Emission wavelength Typ. 65 mW/cm2 Irradiance 1 Lamp design life 2000 h Operating / storage temperature range +5 °C to +35 °C / -25 °C to +55 °C Operating / storage humidity range 30 % to 80 % / below 80 % (no condensation) Weight 220 g...

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FLAT EXCIMER-10

Needs no extra space, no hassle for installation, and easy to set up in production line ine The “all-in-one” design with an internal power supply achieved a compact, lightweight body that can easily be set up in production sites by eliminating installation hassles with no need to choose installation space. High versatility for in-line usage makes it simple to incorporate the EX-86U into already existing lines and relocate production lines, etc. INSTALLATION EXAMPLE EX-86U EXTERNAL CONTROL AC 100 V TO AC 240 V OZONE EXHAUST DUCT * Ozone is formed in the air irradiated with vacuum UV light, so...

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FLAT EXCIMER-11

DIMENSIONAL OUTLINE (Unit: mm) GCompact and lightweight GAll-in-one design with built-in power supply GOperates on AC100 V to AC240 V COMMUNICATION CONNECTOR (RS-232C) EXT. CONTROL EXTERNAL CONTROL TERMINAL (D-SUB 15-PIN) POWER MENU CONTROL PANEL indicates power cable specifications POWER INPUT CONNECTOR 50 1: For Japan 2: For North America 3: For EU 5: For UK · Power cable (2 m) · External control connector (D-sub 15-pin) 1Value calculated on the assumption that the irradiance is measured with a Hamamatsu UV power meter C9536/H9535-172 placed in the immediate vicinity of the lamp. 2When replacing...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.