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Quick change-over systems
Quick change-over systems
The document details HAINBUCH's quick change-over systems, focusing on the centroteX and mandoteX systems. These systems are designed to improve manufacturing efficiency by enabling rapid changes of clamping devices, reducing downtime, and maintaining high precision with a repeatability of ≤ 0.003 mm.
- Significant reduction in clamping device change-over times.
- High repeatability without alignment.
- Compatibility with various machines and third-party clamping devices.
- Options for power or fluid actuation.
- Monteq mounting aid for improved handling and accuracy.
- centroteX S: Suitable for small spindles, with a change-over time of approximately 1 minute, compatible with lathes and grinding machines up to a 52 mm through-hole capacity.
- centroteX M: Offers a standardized interface with a change-over time of approximately 5 minutes, suitable for lathes up to a 110 mm through-hole capacity.
- mandoteX: Designed for mandrels with a change-over time of approximately 1 minute.
- Unique spindle nose, locking mechanism, and drawtube connection for each system.
- Maximum clamping device diameters and RPMs depend on the specific clamping device or mandrel used.
- Supports various clamping devices, including TOPlus mini and premium chucks, SPANNTOP mini chucks, and several mandrels.
CENTREX technology ensures maximum precision in quick-change interfaces using precision steel balls and an inner taper for consistent positioning.
The systems are versatile, allowing optimal clamping devices across different machines, such as lathes, milling machines, and machining centers, enhancing production efficiency and reducing the need for multiple clamping device purchases.
- Monteq mounting aid for easier handling.
- Storage containers and special solutions available.
HAINBUCH's quick change-over systems offer significant advantages in efficiency, precision, and versatility, making them ideal for modern manufacturing environments.
The document provides detailed specifications for various components of the centroteX M and mandoteX systems, including clamping range, maximum radial clamping force, maximum axial drawtube force, RPM, draw bolt dimensions, and weight. Dimensions and order numbers for different sizes and configurations are also listed.
The document outlines the scope of delivery for the centroteX M and mandoteX systems, including clamping device adapters, mandrels, coupling rings, and support sleeves. It describes the Monteq mounting aid for easy handling and alignment of heavy clamping devices.
The document emphasizes safe and accurate handling of clamping devices, recommending the use of Monteq mounting aids and storage containers to maintain device accuracy and prevent contamination.
Accessories such as the Monteq mounting aid and storage containers are highlighted for facilitating quick change-overs and maintaining the precision of clamping devices.
The document provides examples of special solutions for gear cutters and large clamping devices, highlighting benefits such as fast change-overs, optimal tension, and high precision. It also mentions the reduction in set-up time and the return on investment for quick-change systems.
Key advantages include easy handling, short changing times, safe storage, and high repeat accuracy. The document notes the ability to achieve run-out accuracy on mandrels and protection against contamination and cooling lubricants.
Catalog excerpts
Quick change-over systems High speed clamping device change-over Q HAINBUCH WORKHOLDING TECHNOLOGY
Open the catalog to page 1
QUICK CHANGE-OVER SYSTEMS centroteX / mandoteX Overview of quick change-over systems 3 Special solutions examples 32 centroteX and mandoteX — ideal for today's highpaced manufacturing environment! It is feasible to equip the HAINBUCH quick change-over systems on all your machines, giving you the advantage of changing clamping devices in a matter of minutes, thus earning money quicker. This is because these set-up devices allow you to manufacture with job orientation. And, thanks to our unique CENTREX technology, you will achieve a repeatability of < 0.003 mm on the interface. However, our high-speed...
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QUICK CHANGE-OVER SYSTEMS centroteX / mandoteXQuick change-over systems in overview
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QUICK CHANGE-OVER SYSTEMS centroteX / mandoteX CENTREX – the technology that guarantees maximum precision in our quick-change interfaces Machine adapter [1] with inner taper and clamping device adapter [2] with precision steel balls embedded in the rubber [3]. Place the clamping device adapter on the machine adapter. The precision steel balls contact the inner taper. When the clamping device adapter is locked the taper with the precision steel balls is pulled into the inner taper. The overdetermined position of the precision steel balls causes the clamping device adapter to move into the exact...
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Lathe 1 Lathe 2 Milling machine Machining center with centroteX with centroteX with centroteX with centroteX machine adapter machine adapter machine adapter machine adapter Clamping device adapter Clamping device adapter Clamping device adapter with chuck with mandrel with jaw chuck Always use the optimal clamping device for production. Always manufacture the required workpiece. You only have to purchase the specific clamping device once.
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centroteX S in detail 1 Clamping device 2 Bayonet coupling 3 One radial quick-acting screw 4 Machine adapter 5 CENTREX system for pm-precise use without adjustment 6 Clamping device adapter 1 Clamping device 2 Six axial quick-acting screws 3 Bayonet coupling 4 Machine adapter 5 CENTREX system for pm-precise use without adjustment 6 Clamping device adapter 1 Machine adapter 2 Clamping device adapter 3 Mandrel [not included in the standard scope of delivery] 4 Three axial locking screws 5 CENTREX system for pm-precise use without adjustment 6 Bayonet coupling
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Short taper A2 Spindle nose DU A2-5 / A2-6: Machine spindle standard DIN 702-1. Scope of delivery ■ Machine adapter ■ Bayonet coupling ■ Fit-on wrench socket for actuation tool
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You will find matching clamping heads and other accessories in our main catalogue or on www.hainbuch.com. Scope of delivery ■ Clamping device adapter ■ Chuck ■ Base end-stop
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QUICK CHANGE-OVER SYSTEMS centroteX S centroteX S. Clamping device adapter + TOPlus premium I BS Variant Size Max. radial clamping force [kN] Max. axial drawtube force [pull / push] [kN] RPM n max. [1/min.] Clamping range [mm] Release stroke in Ø [mm] Reserve stroke in Ø [mm] Range / recommended workpiece tolerance [mm] End-stop depth [mm] End-stop thread size [M] Location front end-stop Centering length [mm] Length [mm] Length 2 [mm] Total length [mm] Reserve stroke axial [mm] Release stroke axial [mm] Clamping head serrated Clamping head smooth Outer Ø [mm] Outer Ø 2 [mm] Weight [kg] In stock...
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You will find matching clamping heads and other accessories in our main catalogue or on www.hainbuch.com. Scope of delivery ■ Clamping device adapter ■ Chuck ■ Base end-stop
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You will find matching jaws and other accessories in our main catalogue or on www.hainbuch.com. Scope of delivery ■ Clamping device adapter ■ Jaw chuck ■ Master jaws ■ Jaw release wrench
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You will find matching jaws and other accessories in our main catalogue or on www.hainbuch.com. Scope of delivery ■ Clamping device adapter ■ Jaw chuck ■ Top jaws, soft ■ T-slot nuts ■ Grease cartridge ■ Assembly wrench for revolving threaded ring
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For size 4, clamping range 101 - 120 mm, a max. speed of 4,200 RPM applies. You will find matching segmented clamping bushings and other accessories in our main catalogue or on www.hainbuch.com. Scope of delivery ■ Clamping device adapter ■ Mandrel without air sensing adapter ■ Draw bolt
Open the catalog to page 13
You will find matching segmented clamping bushings and other accessories in our main catalogue or on www.hainbuch.com. Scope of delivery ■ Clamping device adapter ■ Mandrel without air sensing adapter ■ Coupling ring ■ Support sleeve for SAD segmented clamping bushings ■ Mounting aid depending on size
Open the catalog to page 14
You will find matching segmented clamping bushings and other accessories in our main catalogue or on www.hainbuch.com. Scope of delivery ■ Clamping device adapter ■ Mandrel without air sensing adapter ■ Coupling ring ■ Support sleeve for SAD segmented clamping bushings ■ Mounting aid depending on size
Open the catalog to page 15
You will find matching segmented clamping bushings and other accessories in our main catalogue or on www.hainbuch.com. Scope of delivery ■ Clamping device adapter ■ Mandrel without air sensing adapter ■ Draw bolt
Open the catalog to page 16
centroteX M. Machine adapter with short taper / cylinder fit Short taper A2 Cylinder fit AP A2-6 / A2-8: Machine spindle standard DIN 55026. Scope of delivery ■ Machine adapter ■ Bayonet coupling www.hainbuch.com HAINBUCH
Open the catalog to page 17
QUICK CHANGE-OVER SYSTEMS centroteX M centroteX M. Clamping device adapter + TOPlus mini Pull-back Variant Size Max. radial clamping force [kN] Max. axial drawtube force [pull / push] [kN] RPM n max. [1/min.] Clamping range [mm] Release stroke in Ø [mm] Reserve stroke in Ø [mm] Range / recommended workpiece tolerance [mm] End-stop depth [mm] End-stop thread size [M] Location front end-stop Centering length [mm] Length [mm] Length 2 [mm] Total length [mm] Reserve stroke axial [mm] Release stroke axial [mm] Clamping head serrated Clamping head smooth Outer Ø [mm] Outer Ø 2 [mm] Weight [kg] In stock...
Open the catalog to page 18
centroteX M. Clamping device adapter + TOPlus Combi pull-back Combi deadlength You will find matching clamping heads and other accessories in our main catalogue or on www.hainbuch.com. Scope of delivery ■ Clamping device adapter ■ Chuck ■ Base end-stop www.hainbuch.com HAINBUCH
Open the catalog to page 19All HAINBUCH GMBH SPANNENDE TECHNIK catalogs and technical brochures
centroteX Standard M1 Page
centroteX Standard S1 Page
3-jaw module1 Page
Jaw modules11 Pages
2-jaw module1 Page
- Measuring device
- Milling chuck
- Drilling chuck
- Collet chuck
- Workpiece clamping chuck
- High-precision chuck
- Measuring instrument with display
- Hydraulic clamping
- Power chuck
- 3-jaw workpiece clamping chuck
- 3-jaw turning chuck
- Quick-change chuck
- Anti-vibration chuck
- Force measuring instrument
- Modular chuck
- Clamping unit
- Manual tightening turning chuck