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HAIMER GmbH
HAIMER Tooling technology

HAIMER Tooling technology

Product catalog summary

Introduction to HAIMER Tooling Technology
HAIMER is a family-run company in Bavaria, specializing in high-precision metal cutting products for over 40 years. With around 700 employees globally, HAIMER focuses on quality and innovation, investing 8-10% of its revenue in R&D annually. It is a European leader in tool holding technology, offering products like tool holders, balancing machines, shrink fit machines, 3D measuring devices, and solid carbide end mills.

HAIMER Power Mill Series
The Power Mill series features solid carbide end mills with advantages such as maximum pull-out protection, best run-out accuracy, and high cutting volume. Equipped with the Safe-Lock shank, it ensures consistent clamping forces and is designed for universal use across various materials, especially steel.

Key Features and Advantages

Maximum run-out accuracy of 5 µm for optimized repeatability and machining quality.
Fine-balanced to less than 1gmm for smooth, vibration-free rotation.
High precision rounding of cutting edges for reduced chipping and a wide application range.
Polished surfaces for optimized chip removal and increased tool life.
Recessed neck for greater reach capability and expanded application range.
Shock-resistant packaging ensures top quality with each delivery.

Safe-Lock Pull Out Protection System
The Safe-Lock system provides maximum metal removal rate with absolute process reliability, preventing tool pull-out and twisting, ensuring high torque transmission through form-closed clamping. It is beneficial for high-performance cutting applications.

Formulas and Milling Basics
Essential formulas for milling are included, covering cutting speed, feed per tooth, feed rate, material removal rate, and drive power, crucial for optimizing milling operations.

Technical Data and Product Characteristics
Detailed specifications and characteristics of various cutting tools are provided, focusing on HAIMER's product line, including shank types, cutting data, material groups, and application guidelines.

Specifications
Specifications for different tool models include dimensions like diameter, length, and shank type. Fine balancing is specified for tools, excluding Weldon shank types.

Cutting Data
Cutting data are reference values and must be adjusted according to the application area. Feed per tooth is given in relation to diameter and cutting width, with values for different percentages of cutting width.

Material Groups and Cutting Speed
Materials are categorized into groups such as general construction steels, heat-treated steels, stainless steels, cast iron, titanium alloys, and aluminum alloys, each with specific tensile strength, hardness, and recommended cutting speeds.

Application and Characteristics
Tools are suitable for various materials, with features like neck for higher cutting depth, center cutting, unequal cutting edge, and polished flute and relief. Coolant use is emphasized, with application guidelines provided.

Order Information
Order numbers are derived from the article code combined with HAIMER quality indicators. Optional shank types include DIN 6535-HA and DIN 6535-HB standards.

Important Notes
Technical data are subject to change without prior notice, and cutting data should be adapted to the specific machining environment.

Material Specifications
Specifications for various materials include tensile strength, hardness, and recommended cutting speeds for materials like general construction steels, heat-treated steels, stainless steels, cast iron, titanium alloys, high temp alloys, and aluminum alloys.

Tool and Application Recommendations
Recommendations include reducing feed rate for slotting in certain materials, using Cool-Jet or Cool Flash cooling systems, and employing Duo-Lock technology for modular interface and stability.

Innovative Solutions
Advanced materials like titanium alloys and Inconel require innovative machining solutions. Duo-Lock technology offers high load capacity and rigidity, maintaining stress levels below critical values even at high loads.

Overview of DUO-λOCK® Tools
Technical specifications and cutting data for DUO-λOCK® POWER MILL ALU tools are provided, including material compatibility, cutting speeds, and tool dimensions. Tools are designed for fine balancing and best length repeatability, suitable for machining aluminum alloys and cast alloys.

DUO-λOCK® BASIC Series
Specifications and guidelines for the DUO-λOCK® BASIC series focus on different versions, material compatibility, and application recommendations. Cutting data are provided as reference values and need adjustment based on the application environment.

Material Specifications and Cutting Speeds
Detailed specifications for various materials and their corresponding cutting data are provided, categorizing materials into groups with specific tensile strength and hardness values, along with recommended cutting speeds.

Tool Characteristics and Applications
DUO-λOCK® BASIC offers fine balanced tools with unequal cutting edge for best length repeatability, suitable for various materials. Central cooling is recommended, and tools should be used with Duo-Lock Torque Master for optimal performance.

Technical Data and Product Characteristics
Tools are available in various sizes with specific torque requirements, made from HF10 fine grain carbide with 10% cobalt for enhanced durability.

Additional Notes
Technical data is subject to change without prior notice, with further lengths and configurations available upon request.

Overview of Duo-Lock Extensions and Collets
Specifications for Duo-Lock extensions and collets focus on different materials and configurations, emphasizing precision and adaptability in machining applications.

Specifications

Materials include heavy metal, carbide, and heavy-duty steel.
Shank tolerance is h6 for all versions.
Inner coolant bore is available in all versions.
Safe-Lock is optional in some versions, standard in heavy-duty versions.

Torque Requirements

Compliance with specified torque is essential for system longevity.
Torque values vary by Duo-Lock size, ranging from 15 Nm to 130 Nm.

Ordering Information

Order numbers indicate length, type, size, and group.
Various sizes and lengths are available, with specific dimensions provided for each Duo-Lock size.

Collets and Holders

Compatible with ER systems and available with optional Cool-Jet drillings.
Monoblock holders are available for direct clamping, suitable for milling with short overhangs.
Holders include inner coolant and are hardened to 54-2 HRC.

Technical Data

All technical data is subject to change without prior notice.
Detailed dimensions and specifications are provided for each product variant.

Catalog excerpts

HAIMER. Qualitat gewinnt. Made by HAIMER Made in Germany

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HAIMER Power Mill mit Safe-Aock®: Hochste Produktivitat und Sicherheit in hartester Materie -Frasen wie von einem anderen Stern. Quality Wins. HAIMER Power Mill with safe-Xdck4 ■ ■ IP- ,... * JE8 Highest productivity and security in the hardest of materials - Out of this world milling. Werkzeugtechnik Tooling Technology Schrumpftechnik Shrinking Technology Auswuchttechnik Balancing Technology Mess- und Voreinstelltechnik Measuring and Presetting Technology Haimer GmbH I WeiherstraRe 21 I 86568 Igenhausen I Phone: +49-8257-9988-0 I Email: [email protected] I www.haimer.com

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INHALTSVERZEICHNIS TABLE OF CONTENTS Werkzeugtechnik/Tooling Technology Seite/Page Vorstellung HAIMER Werkzeugtechnologie/Introduction HAIMER Tooling Technology 4 HAIMER Power Mill HAIMER Power Mill VHM Schaftfraser - Einzigartige Vorteile/ HAIMER Power Mill Solid Carbide End Mills - Unique Advantages 6 Formeln - Grundlagen Frasen/Formulas - Milling Basics 11 HAIMER Safe-Lock Safe-Lock Werkzeugauszugsicherung/Safe-Lock Pull Out Protection 12 HAIMER VHM Schaftfraser/Solid Carbide End Mills Ubersicht VHM Schaftfraser/Overview Solid Carbide End Mills 16 Erklarung Icons, Artikel Code, Materialliste/Explanation...

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VORSTELLUNG HAIMER/INTRODUCTION HAIMER WERKZEUGTECHNOLOGIE/TOOLING TECHNOLOGY HAIMER ist ein familienge-fuhrtes mittelstandisches Unternehmen im bayeri-schen Igenhausen bei Augsburg, das mittlerweile seit 40 Jahren in der Prazisionsme-tallbearbeitung zu Hause ist. Von den 700 Mitarbeitern weltweit arbeiten ca. 450 am Fertigungsstandort in Igenhausen mit modernstem Maschinenpark und sehr ho-hem Automatisierungsgrad bei grower Fertigungstiefe. Am zweiten HAIMER Produk-tionsstandort in Bielefeld werden mit 35 Mitarbeitern die HAIMER Microset Vor-einstellgerate gebaut. Die erfahrenen, dynamischen...

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100 % DESIGNED AND MADE BY HAIMER IN IGENHAUSEN tools in our own machine shop, testing and developing geometries by German experts, HAIMER was able to transfer the know-how and knowledge from tool holders to the cutting tools. The customer can only take full advantage of the accuracy of our tool holders if the runout accuracy of the cutting tool features a correspondingly high quality grade. Thus HAIMER becomes more and more a system provider in the field of metal cutting. The HAIMER Power Mill series from diameter 6 mm to 20 mm respectively, is by default equipped with the well-known Safe-Lock...

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HAIMER Power Mill VHM Schaftfräser – Einzigartige Vorteile Solid Carbide End Mills – Unique Advantages HAIMER Qualität – 100% garantiert: ϭϭ Konstante Leistungsfähigkeit der Werkzeuge ϭϭ Maximale Prozesssicherheit HAIMER Quality – 100% guarantee: ϭϭ Consistent cutting tool performance ϭϭ Maximized process reliability Safe-Lock Schaft: ϭϭMaximale Auszugsicherheit ϭϭBeste Rundlaufgenauigkeit ϭϭMaximales Zerspanvolumen ϭϭAuch bei Werkzeugaufnahmen ohne Safe-Lock gleichbleibende Haltekräfte und Drehmomente Safe-Lock shank: ϭϭMaximum pull-out protection ϭϭBest run-out accuracy ϭϭMaximum cutting volume...

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Halsfreischliff: ϭϭVerlängerte Eingriffstiefe (ap) ϭϭErweitertes Anwendungsspektrum Feingewuchtet auf < 1gmm ϭϭHohe Laufruhe ϭϭSpindelschonend Recessed Neck: ϭϭGreater reach capability (ap) ϭϭExpanded application range Fine-balanced to < 1gmm ϭϭSmooth vibration-free rotation ϭϭSpindle Bearing Protection Max. 5 µm Rundlaufgenauigkeit ϭϭOptimale Wiederholgenauigkeit ϭϭHöhere Bearbeitungsqualität ϭϭHohe Laufruhe ϭϭErhöhte Werkzeugstandzeit durch gleichmäßigen Verschleiß Max. 5 μm run-out accuracy ϭϭOptimized repeatability ϭϭBetter machining quality ϭϭReduced chatter ϭϭIncreased tool life thanks...

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HAIMER Power Mill VHM Schaftfräser EIGENSCHAFTEN UND VORTEILE AUF EINEN BLICK Einsatz: – ür universellen Einsatz in verschiedenen F Materialien (bevorzugt Stahl) – ngleiche Schneiden- und Winkelteilung für U vibrationsarme Bearbeitung – alsabsatz für längere Eingriffstiefe H – ower Mill Fräser sind feingewuchtet ab Werk P – einstkornhartmetall mit hervorragender BiegeF bruchfestigkeit – Safe-Lock Schaft zur Auszugsicherung und Maximierung der Leistungsfähigkeit – onstant hohe und geprüfte Qualität K – 00% Ausgangskontrolle der Schneiden 1 Beschichtung: – nnovative PVD Beschichtung für höchsten...

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Solid Carbide End Mills C H A R A C T E R I S T I C S A N D A D VA N TA G E S AT A G L A N C E Use: – or universal use in different materials F (steel preferred) – nequal cutting edge angle and helix for vibration U reduced machining – eck for higher cutting depth N Substrate: – ubmicron carbide grade with excellent T.R.S. S – ower Mill end mills are fine balanced P – ighest run-out accuracy (max. 5 µm) H Tool Shank: – Safe-Lock shank for pull out protection and productivity improvement – onsistent high and approved quality C – 100% cutting output inspection Coatings: – atest PVD coating for...

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HAIMER Power Mill Maximale Zerspanleistung - der Quantensprung in die nachste Frasdimension. Quality Wins. HAIMER Power Mill Maximum metal removal rate - A quantum leap into the next milling dimension. Werkzeugtechnik Tooling Technology Schrumpftechnik Shrinking Technology Auswuchttechnik Balancing Technology Mess- und Voreinstelltechnik Measuring and Presetting Technology Haimer GmbH I WeiherstraRe 21 I 86568 Igenhausen I Phone: +49-8257-9988-0 I Email: [email protected] I www.haimer.com

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FORMELN - GRUNDLAGEN FRASEN FORMULAS - MILLING BASICS Geschwindigkeit, Vorschub und Frasen Cutting speed, Feed and Milling Beschreibung Description Formel Formula Schnittgeschwindigkeit Cutting speed Vorschub pro Zahn Feed per tooth Vorschub pro Umdrehung Feed per rotation Vorschubgeschwindigkeit Feed rate Zerspansvolumen Material removal rate ae = Radiale Schnittbreite [mm] / Radial cutting width [mm] ap = Axiale Schnitttiefe [mm] / Axial cutting depth [mm] D = Durchmesser [mm] / Diameter [mm] fn = Vorschub pro Umdrehung [mm/U] / Feed per rotation [mm/r] fz = Zahnvorschub [mm/Z] / Feed per tooth...

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HAIMER Tooling technology

HAIMER Tooling technology

Catalog excerpts

All HAIMER GmbH catalogs and technical brochures