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HAIMER GmbH
HAIMER Toolholders

HAIMER Toolholders

Product catalog summary

Overview of Tool Holder Technology
This document provides a comprehensive overview of HAIMER's tool holder technology, detailing various types of tool holders, their specifications, and applications. It is structured into several key sections, each focusing on different aspects of tool holder technology.

Specifications and Standards
The document outlines standards and specifications for various tool holders, including DIN 69893 HSK-A, HSK-E, HSK-F, JIS B 6339, BT30/BT40/BT50 (MAS 403), DIN 69871 SK30/SK40/SK50, and ISO 26623 PSC 63. These standards ensure compatibility and performance across different machining applications.

Tool Holder Types and Applications
Tool holders are categorized into several types, such as Shrink Fit Chucks, Power Shrink Chucks, Heavy Duty Shrink Chucks, Mini Shrink Chucks, ER Collet Chucks, Power Collet Chucks, and Weldon Chucks. Each type is described with its specific applications, such as drilling, finishing, high-speed cutting, and roughing.

Technical Specifications
Key technical specifications are provided for each tool holder type, including clamping range, runout accuracy, maximum RPM, balancing grade, and tool changing time. For example, Shrink Fit Chucks have a clamping range of 3-32 mm and can operate at up to 50,000 RPM with a runout accuracy of 0.003 mm.

Maintenance and Care
The document emphasizes the importance of maintenance and care for tool holders, recommending regular checks and cleaning to ensure optimal performance. Specific maintenance tasks are outlined for different tool holder types.

Interface and Quality Assurance
Details on the interface standards for tool holders, such as SK, BT, CAT, HSK-A/E, and PSC, are provided. HAIMER's commitment to quality is highlighted, with a focus on precision manufacturing and rigorous testing to ensure high performance and reliability.

Conclusion
This document serves as a detailed guide for selecting and maintaining tool holders, providing essential information for ensuring efficient and precise machining operations.

Industry Applications
Different industries have unique requirements for tool holding, ranging from high-speed aluminum cutting to heavy titanium machining. HAIMER offers tailored clamping technologies for each industry, marked with symbols in the catalog for easy identification. Key features include process reliability, high flexibility, and vibration-free operation.

Shrink Fit Technology
The evolution of shrink fit technology is discussed, highlighting the development of Power Shrink Chucks for increased metal removal rates and tool life. These chucks offer high runout accuracy and vibration resistance, making them suitable for roughing applications.

Collet Chuck Technology
The document describes advancements in collet chuck technology, introducing Power Collet Chucks designed for high-speed cutting. These chucks provide reinforced wall thickness and high precision, with optional features like Safe-Lock and Cool Jet for enhanced performance.

Key Features
Both shrink fit and collet chucks offer features such as high runout accuracy, extreme clamping torque, low vibration tendency, and optional cooling systems. The document emphasizes the importance of selecting the right tool holder to meet specific machining needs.

Technical Specifications and Standards
This document outlines various technical specifications and standards for adapters, chucks, and tool holders, primarily following DIN 69871 and JIS B 6339 standards. The components are suitable for ANSI-CAT and feature fine machining of all functional surfaces with a taper tolerance of AT3. The document emphasizes that technical data is subject to change without prior notice.

Adapters for Morse Taper
These adapters are designed for holding tools with Morse tapers and tangs, compatible with DIN 228-1 form B and similar to DIN 6383 with taper SK50 form AD DIN 69871. Fine-balancing is available for an extra charge.

Blank Adapters
Used for manufacturing special tools, these adapters feature hardened and ground tapers and grooves, with a soft cylindrical part. They include a central coolant supply and resealable coolant channels on the collar, conforming to SK40 and SK50 form ADB DIN 69871.

Quick Change Tapping Chucks
Designed for tapping on NC milling machines, these chucks offer axial length compensation and high-pressure cooling up to 50 bar. They feature a high centering precision and a high-pressure clamping system, with quick change inserts for various taps, excluding compatibility with the BILZ system.

Short Drill Chucks
These chucks are used for clamping tools with cylindrical shanks, suitable for both left and right-hand operations. They are equipped with a hexagon socket wrench for clamping and loosening, and feature a central coolant supply.

Drill Chuck Adapters
These adapters are for holding three-jaw chucks according to DIN 6349, with fine-balancing available for an extra charge. They conform to DIN 238 with taper SK40 and SK50 form A DIN 69871.

Steep Taper Specifications
The document details the design and specifications of steep tapers, including case-hardening, tensile strength, and taper tolerance quality AT3. The form ADB allows for interior coolant supply through the center and collar.

Runout Accuracy
Runout tolerances are specified for various chucks and tool holders, with maximum allowable runout tolerances provided for different gage lengths.

Ownership and Liability
The document outlines the conditions under which the customer can sell and process goods, emphasizing the retention of ownership rights by the supplier until full payment is made. It details the customer's liability for costs arising from third-party claims and the conditions under which the supplier can revoke permissions if the customer defaults on payments.

Delivery Terms
Delivery dates are binding only if confirmed in writing. The document specifies conditions that must be met for delivery timelines and outlines circumstances under which the supplier is not liable for delays, such as acts of God or other uncontrollable events.

Sample and Storage
Samples are prepared upon written commission and billed separately. Storage of customer documents and items is only done with prior agreement and compensation, with the customer responsible for insuring these items.

Claims and Warranty
Customers must inspect goods upon delivery and report defects within specified timeframes. The warranty period is one year, with the supplier having the option to rectify defects or provide substitutes. Liability for third-party products is limited to claims against the supplier of those products.

Compensation for Damages
Liability for damages is limited to cases of intentional or gross negligence. Indirect damages are excluded, and liability is capped at the contractual value for certain services.

Ownership and Secrecy
The supplier retains ownership and copyright of tools and documents used in manufacturing. Customers are liable for any infringement of third-party rights and must treat all supplier-provided information as confidential.

Export and Legal Jurisdiction
Customers must comply with export regulations and confirm that products will remain within the delivery country. German law applies exclusively, and the supplier's place of business is the jurisdiction for legal disputes.

Catalog excerpts

Werkzeugaufnahmen Tool Holders WERKZEUGAUFNAHMEN TOOL HOLDERS

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FÜR EINE GUTE KOMMUNIKATION FOR GOOD COMMUNICATION Um Ihnen eine schnelle und reibungslose Bearbeitung Ihres Auftrages gewährleisten zu können, bitten wir Sie, diese Nummer in der gesamten Kommunikation mit HAIMER stets anzugeben! To ensure fast service and smooth processing of purchase orders, please include your HAIMER customer number with all orders and inquiries. Ihre HAIMER-Kunden-Nummer: Your HAIMER customer number: Kunden-Nr. Customer-No. Tel./Phone Fax E-Mail Internet Haimer GmbH Weiherstr. 21 · 86568 Igenhausen · Germany Telefon/Phone +49-82 57-99 88-0 · Fax +49-82 57-18 50 haime

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INHALT/CONTENTS Werkzeugspanntechnik im Überblick Overview of Tool Holder Technology Safe-λock® Cool Flash & Cool-Jet S e i t e / P a g e 1 4 4 – 15 5 Power Collets Technische Änderungen vorbehalten Technical data subject to change without pr

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WERKZEUGSPANNTECHNIK IM ÜBERBLICK Werkzeugspannsysteme – Schaftwerkzeuge Einsatzgebiete Schrumpftechnik Schrumpffutter Standard Mechanische Power Shrink Chuck Heavy Duty Shrink Chuck Power Mini Shrink Chuck Mini Shrink Chuck Bohren Schlichtfräsen HSC Bearbeitung Schruppfräsen Spannbereich [mm] Verstärkung Schaft Verstärkung Spannbereich + Schaft sehr schlank Schaft verstärkt sehr schlank Spannzange prüfen / reinigen Wartung / Pflege *HAIMER Standard bedingt einsetzbar HAIMER Aufnahmen Programm Variantenvielfalt Schrumpffutter Standard Power Shrink Chuck Power Collet Chuck

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Werkzeughalter Power Collet Chuck Heavy Duty Collet Chuck Milling Chuck** teilw. feingewuchtet Verstärkung Schaft Verstärkung Spannbereich + Schaft sehr massiv große Störkontur Spannschraube prüfen / Öl entfernen Spannschraube prüfen / Öl entfernen jährliche Membrankontrolle / täglich Prüfung auf Dichtheit genaue + sensible Reinigung erforderlich Spannzange prüfen / reinigen Spannzange prüfen / reinigen Spannzange prüfen / reinigen **nicht im HAIMER Lieferprogramm Schnittstellen Steilkegel SK, BT, CAT Norm Traditionelle Schnittstelle für Frässpindeln. Sehr robust. Auch für Schwerzerspanung geeignet....

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OVERVIEW OF TOOL HOLDER TECHNOLOGYTool Holding Systems For Cylindrical Shank Cutting Tools Application Areas Outer Contour slim shank reinforced clamping area and shank reinforced very slim, shank reinforced very slim Tool Changing Time 60 s Pullout Protection Maintenance / Care check collet / cleaning *HAIMER Standard • applicable ® applicable to limited extent

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Tool Holders Power Collet Chuck Heavy Duty Collet Chuck Weldon Chuck Hydraulic Chuck** Milling Chuck** partially fine balanced shank reinforced clamping area and shank reinforced very massive large interference contour check collet / cleaning check clamping screw / remove oil check clamping screw / remove oil yearly membrane check / daily test for leaks accurate and sensitive cleaning necessary check collet / cleaning check collet / cleaning **not in the HAIMER delivery program Interfaces Steep taper SK, BT, CAT Standard Traditional interface for milling spindles. Very robust. Also applicable...

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WERKZEUGAUFNAHMEN ARTIKELNUMMERNSYSTEM TOOL HOLDERS ARTICLE NUMBER SYSTEM Erklarung Artikel Code/Explanation article code

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kurz short GroRe/Spanndurchmesser Size/Clamping diameter 5. ultrakurz/ultra short 6. ZG200 (200 mm lang/long) .1 Teleskop, ohne Schlitze Telescope, without slits .2 mit Cool-Jet/with Cool-Jet .26 mit Cool Flash/with Cool Flash .3 Power Chuck .36 Power Chuck mit/with Cool Flash .37 Power Chuck mit/with Safe-Lock .38 Power Chuck mit/with Safe-Lock & Cool Flash .6 Heavy Duty Chuck .66 Heavy Duty Chuck mit/with Cool Flash .67 Heavy Duty Chuck mit/with Safe-Lock .68 Heavy Duty Chuck mit/with Safe-Lock & Cool Flash .7 Safe-Lock .8 Power Mini Shrink .KKB mit Kuhlkanalbohrungen/with Coolant Exit bores...

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FÜR JEDE BEARBEITUNG DIE PASSENDE SPANNTECHNIK Jede Branche stellt ihre speziellen Anforderungen an die Werkzeugspannung. Die Spanne geht von der Hochgeschwindigkeitsbearbeitung in Aluminium bis hin zur Schwerzerspanung von Titan. HAIMER bietet für jede Branche mit ihren jeweils typischen Bearbeitungsgängen die passende Spanntechnik an. Um auch für Ihre spezielle Anwendung das passende Produkt zu finden, wählen Sie einfach Ihre Branche aus. Im Katalog sind die Produkte, die für Ihre Branche geeignet sind, mit entsprechenden Symbolen gekennzeichnet. –– Hochgeschwindigkeitsbearbeitung HSC –– Schlanke...

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FOR ALL KIND OF MACHINING APPLICATIONS THE SUITABLE CLAMPING TECHNIQUE Every industry has its specific requirements to tool holding. The range of applications lasts from high speed cutting of aluminum until heavy machining of titanium. For each industry with its typical machining applications HAIMER offers the right clamping technology. To find the suitable product for your specific application, please choose your industry. In the catalogue the suitable products for your industry are marked with corresponding icons. Requirements to tool holding Geeignete Werkzeugaufnahme/Suitable tool holder...

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DIE EVOLUTION DER SCHRUMPFTECHNIK THE EVOLUTION OF SHRINK FIT TECHNOLOGY Vom Standard Schrumpffutter ausgehend, mit dem bereits eine Großzahl von Anwendungen abgedeckt werden kann, wurde durch die enge Zusammenarbeit mit Kunden der Luftund Raumfahrtindustrie das Power Shrink Chuck entwickelt. Starting with the Standard Shrink Fit Chuck which is suitable for a broad range of applications, the close cooperation with customers of the aerospace industry has led to the development of the Power Shrink Chuck. So konnte ein weitaus größeres Zerspanvolumen und eine deutlich höhere Werkzeugstandzeit z....

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Die wichtigsten Features | The most important features 1 Hohe Rundlaufgenauigkeit | High runout accuracy 2 Extreme Haltekraft | Extreme clamping torque 3 Kurze Einführfase | Short chamfer 4 Cool Jet auf Wunsch | Cool Jet on request 5 Geringe Vibrationsneigung | Low tendency towards vibrations 6 Schlanke Bauform an der Spitze | Slim design at the top 7 Sehr steifer Schaft | Very rigid shank 8 Cool Jet serienmäßig/Cool Flash optional Standard with Cool Jet/Cool Flash optional 9 Schmutzrille | Oil groove in the clamping bore HAIMER Standard Shrink Fit Chuck 10 Ausstattung mit Safe-Lock möglich Mounting...

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HAIMER Toolholders

HAIMER Toolholders

Catalog excerpts

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