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HAIMER GmbH
HAIMER Tool Presetters

HAIMER Tool Presetters

Product catalog summary

Overview
HAIMER provides comprehensive tool management solutions for machine tools, including tool presetting technology, tool holding programs, shrinking and balancing technology, tool management logistics, 3D measuring devices, and solid carbide cutting tools. This document focuses on the benefits, features, and functionalities of HAIMER's tool presetters, specifically the UNO and VIO series.

Tool Presetters – Benefits
HAIMER Microset tool presetters enhance machining processes by extending tool life, improving surface finishes, and increasing process reliability. They minimize machine idle time, reduce rejects and tool costs, and ensure consistent product quality, cutting setup time by up to 70%.

UNO Series – Equipment and Functionality
The UNO series offers high-tech features in entry-level tool presetters, emphasizing precision, speed, and reliability. It includes components from reputable brands and features autofocus and automatic drive models for enhanced tool measurement, providing fully automatic, operator-independent tool presetting and measurement.

VIO Series – Equipment and Functionality
The VIO series is designed for maximum convenience and functionality, featuring a FEM-optimized, thermally stable cast iron construction for precise long-term measurements. It includes fully automatic measuring cycles, high-quality components, and maintenance-free linear drives for accurate positioning, supporting integration into existing production processes.

Data Exchange and Transfer
HAIMER Microset devices support data exchange via USB, Ethernet LAN, or RS232 interfaces, compatible with various software and machine tools. They offer customer-specific data storage, integration of RFID systems, and both automatic and manual positioning of read/write heads for tool holder systems.

HQR-Connect System
The HQR-Connect system uses QR codes to transfer tool data directly to machine tools, eliminating the need for network connections and reducing data entry time by up to 45% compared to manual input.

HRFID-Connect
Similar to HQR-Connect, this system uses RFID technology to store and transfer tool data, offering time savings and error reduction. It is configured with Windows-based software and includes an RFID reader compatible with USB-enabled control units.

HAIMER Data Analyzer & Controller (DAC)
This modular system integrates various hardware components for comprehensive tool and data management, simplifying tool management, reducing manual data entry errors, and ensuring high process security. It facilitates data transfer across interfaces, suitable for medium-sized companies.

Tool Presetters
The document describes two models, UNO smart and UNO premium, both offering high precision and user-friendly operation. The UNO smart is an entry-level model with a small footprint, while the UNO premium offers advanced features like a larger display and higher precision. Both models support manual operation and include options for enhanced functionality.

Key Features and Benefits

Elimination of manual input errors and time savings of up to 45%.
Compatibility with USB-enabled control units.
Modular and scalable systems suitable for various manufacturing environments.
High precision and user-friendly tool presetting solutions.

UNO Image Processing System

Features a SK50 ultra-high precision spindle with manual operation.
Constructed with robust, long-life cast iron and thermally optimized materials for improved repeatability.
Equipped with a 21.5" TFT screen and runs on Windows 10.
Includes a Sigma function and memory for 1,000 zero points and tools.
Data output via USB/LAN with ±2 µm repeatability.
Maximum tool diameter on X-axis is 400 mm, and maximum tool weight is 30 kg.

UNO Premium and Pro Packages

Includes technology packages with incident light, edgefinder, and release-by-touch features.
Offers manual fine adjustment and user management capabilities.
Optional features include a manual RFID system and bi-directional interface.

UNO Autofocus

Ideal for multi-edge tools with full-automatic spindle operation.
Features motorized fine adjustment of the C-axis and a 24" touch screen.
Includes pneumatic spindle brake and vacuum clamping.

UNO Automatic Drive

Fully automatic measuring system for maximum convenience and operator independence.
Equipped with automatic tool measurement in 3 axes and motorized fine adjustment of all axes.
Features a 24" touch screen and pneumatic spindle brake.

VIO Basic

Suitable for large and heavy tools with semi-automatic or manual operation.
Features a 24" multi-touch screen and pneumatic spindle brake.
Includes unlimited tool memory and user management.

VIO Linear

Fully automatic high-end tool presetting with customizable options.
Features high precision and fast axis-positioning through linear motion.
Equipped with a 27" multi-touch screen and pneumatic spindle brake.

General Specifications

All systems feature robust cast iron construction and thermally optimized materials for improved repeatability.
Standard equipment includes memory for 1,000 zero points, tools, and tool lists.
Data output is available via USB/LAN, and systems support bi-directional interfaces.

Shrinking and Presetting Technology
The VIO linear toolshrink combines shrinking and presetting technology with precise length adjustment on the micrometer scale. Key features include a Microvision VIO image processing system, an ISS-U universal ultra-high precision spindle, and a fully automatic HAIMER induction unit with a 13 kW coil. The system offers high precision and fast axis positioning through linear motion, automatic monitoring of shrinking parameters, and dynamic shrinking for short process times.

Technical Specifications
The maximum tool diameter on the X-axis is 420 mm, with a maximum snap gauge tool diameter of 100 mm. The tool length on the Z-axis for shrinking ranges from 60 to 650 mm, and the maximum tool weight is 160 kg. The device includes a 24" touch screen and is compatible with HAIMER shrink fit holders for optimal results.

Adapters and Spindles
High-quality and precise adapters and spindles are crucial for accurate tool presetting. The ISS-U spindle provides high precision direct clamping without adapters, with a runout accuracy of less than 0.002 mm. The document highlights a wide range of solutions, from standard tool holders to custom special tool holders.

Software and Measurement
The Microvision software facilitates quick and precise tool measurement and setting, enhancing production quality. It features intuitive operation, accurate measurement values for complex tools, user administration, and a template system for easy creation of measuring cycles. The software is Windows-based and supports various measuring macros and customized master measuring cycles.

Options and Accessories
The document lists various options and accessories, including manual and automatic RFID systems, label printers, and cooling systems with active temperature monitoring. It also details the measurement range and operation modes for different models like UNO smart, UNO premium, and VIO linear toolshrink.

Catalog excerpts

HAIMER, Quality Wins. 100% Made by HAIMER Made in Germany

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INHALT CONTENTS HAIMER – IHR SYSTEMANBIETER RUND UM DIE WERKZEUGMASCHINE HAIMER – YOUR SYSTEM PROVIDER AROUND THE MACHINE TOOL PRÄZISION UND PRODUKTIVITÄT IN DER FERTIGUNG PRECISION AND PRODUCTIVITY IN PRODUCTION DATENAUSTAUSCH UND DATENÜBERTRAGUNG ZUR MASCHINE DATA EXCHANGE AND DATA TRANSFER TO THE MACHINE UNSERE PRODUKTE OUR PRODUCTS WERKZEUGVOREINSTELLGERÄTE – IHRE VORTEILE TOOL PRESETTERS – YOUR BENEFITS VIO-BAUREIHE – AUSSTATTUNG UND FUNKTIONALITÄT VIO SERIES – EQUIPMENT AND FUNCTIONALITY UNO-BAUREIHE – AUSSTATTUNG UND FUNKTIONALITÄT UNO SERIES – EQUIPMENT AND FUNCTIONALITY – UNO SMART –...

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KOMPETENZ COMPETENCE HAIMER – Ihr Systemanbieter rund um die Werkzeugmaschine/HAIMER – Your system provider around the machine tool HAIMER hat sich zum kompletten Systemanbieter für das Werkzeugmanagement rund um die Werkzeugmaschine entwickelt. Die HAIMER Microset Werkzeugvoreinstelltechnik komplementiert das bestehende HAIMER Portfolio mit umfang eichem Werkzeugaufnahmenr programm, den dazugehörigen Maschinen im Bereich der Schrumpf- und Auswuchttechnik, der Tool Management Logistik sowie den 3D-Messgeräten und den Vollhartmetall Schneidwerkzeugen. Somit steht Ihnen ein perfekt aufeinander...

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KOMPETENZ COMPETENCE Präzision und Produktivität in der Fertigung Precision and productivity in production Ob Voreinstellen, Schrumpfen, Wuchten oder Prüfen und Messen – wir bieten Ihnen perfekte Lösungen für alle Werkzeuggrößen und Maschinenumgebungen. Steigern Sie mit unserem Know-how und einer breiten Produktpalette die Qualität und Präzision Ihrer Werkstücke. Whether it is presetting, shrinking, balancing or checking and measuring – we offer the perfect solutions for all tool sizes and machine environments. Improve the quality and precision of your workpieces with our know-how and wide range...

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WERKZEUGVOREINSTELLGERÄTE – IHRE VORTEILE TOOL PRESETTERS – YOUR BENEFITS Zeit und Kosten reduzieren, Werkstückqualität steigern Save time and money, improve workpiece quality Die effizienten Werkzeugvoreinstellgeräte von HAIMER Microset optimieren Ihre Bearbeitungs prozesse von Grund auf. Erhöhen Sie Ihre Werkzeugstandzeiten, erzielen Sie bessere Oberflächengüten und steigern Sie damit die gesamte Prozesssicherheit in Ihrer Fertigung. The efficient tool presetting equipment from HAIMER Microset optimises your machining processes from the ground up. Improve your tool life, generate better surface...

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UNO-BAUREIHE – AUSSTATTUNG UND FUNKTIONALITÄT UNO SERIES – EQUIPMENT AND FUNCTIONALITY UNO-Baureihe – einzigartige Hightech-Features in der Einstiegsklasse/UNO series – unique high-tech features in entry level tool presetters Neben Präzision, Geschwindigkeit und Zuverlässigkeit punktet die UNO-Baureihe mit zahlreichen Features in der Ausstattung. Das neue Design und die verbesserte Ergonomie setzen neue Standards. Es werden hochwertige Komponenten, z.B. von Festo/SMC, Bosch, Heidenhain, IDS eingesetzt. In addition to precision, speed and reliability, the UNO series also includes numerous features...

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UNO-BAUREIHE – NEUE FEATURES AUTOFOCUS UND AUTOMATIC DRIVE UNO SERIES – NEW AUTOFOCUS AND AUTOMATIC DRIVE FEATURES UNO autofocus & automatic drive – effizient und präzise UNO autofocus & automatic drive – efficient and precise Die UNO-Baureihe bietet Ihnen in den Ausbaustufen autofocus und automatic drive entscheidende Pluspunkte für die Werkzeugvermessung auf höchstem Niveau. Wählen Sie Ihr Gerät – ganz nach Ihren Anforderungen. The autofocus and automatic drive models of the UNO series provide decisive advantages for tool measurement at the highest level. Choose your presetter – to meet your...

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VIO-BAUREIHE – AUSSTATTUNG UND FUNKTIONALITÄT VIO SERIES – EQUIPMENT AND FUNCTIONALITY VIO linear – höchster Komfort und Funktionalität VIO linear – maximum convenience and functionality Optimieren Sie die Prozesssicherheit in Ihrer Fertigung durch den Ein satz vollautomatischer Messabläufe. Das ganzheitliche Gerätekonzept ermöglicht die Integration in alle, auch bereits vorhandene, Produktionsabläufe. Optimise process reliability in your production with fully automatic measurement processes. The holistic device concept allows for integration in all production processes, including existing ones....

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DATENAUSTAUSCH UND DATENÜBERTRAGUNG DATA EXCHANGE AND DATA TRANSFER Datenaustausch und Datenübertragung zur Maschine Data exchange and data transfer to the machine tool Postprozessor / Ethernet / USB Die postprozessierten Daten werden via USB Daten peicher, Ethernet s LAN oder RS232 Schnittstelle an das jeweilige Datenaustauschlaufwerk übertragen. Bidirektionale Schnittstelle Alle Geräte können nahezu jede Software (Tool Management, Datenbanken, CAD / CAM) mit Werkzeugdaten über eine bi irektionale Schnittstelle versord gen – egal ob als Standardösung oder individuell angepasst. l (Nicht verfügbar...

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DATENAUSTAUSCH UND DATENÜBERTRAGUNG DATA EXCHANGE AND DATA TRANSFER HQR-Connect HQR-Connect HQR-Connect Ein am Einstellgerät erstellter QR-Code enthält die notwendigen IST-Werte und weitere Merkmale des Werkzeuges. Die im QR-Code auf dem Etikett gespeicherten Daten werden durch HQR-Connect automatisch in die Datenfelder der Werkzeugmaschine übertragen. Das HQR-Connect-System wird via USB mit der Maschinensteuerung verbunden. An der Maschinensteuerung wird dann mit einem Scanner der erstellte QR-Code gelesen und die Daten übertragen. HQR-Connect The tool presetter creates a QR code which contains...

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DATENAUSTAUSCH UND DATENÜBERTRAGUNG DATA EXCHANGE AND DATA TRANSFER HRFID-Connect HRFID-Connect HRFID-Connect Die am Einstellgerät gemessenen IST-Werte und weitere Merkmale des Werkzeuges werden auf den RFID-Datenträger geschrieben. Das HRFID-Connect-System wird via USB mit der Maschinensteuerung verbunden. Die auf dem Datenträger gespeicherten Daten werden durch HRFIDConnect automatisch in die Datenfelder der Werkzeugmaschine übertragen. HRFID-Connect The actual values measured on the tool presetter and other features of the tool are saved on the RFID data carrier. The HRFID Connect System is...

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All HAIMER GmbH catalogs and technical brochures

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.

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