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HAIMER GmbH
DELIVERY PROGRAM SUPPLEMENT

DELIVERY PROGRAM SUPPLEMENT

Product catalog summary

Material Groups and Specifications
This document categorizes materials by HAIMER, detailing cutting data for each group. It includes examples, DIN standards, material numbers, tensile strength, and hardness levels, with specified cutting speeds for roughing and finishing processes.

Material Categories

General Construction Steels (P1): Tensile strength up to 800 N/mm², hardness up to 25 HRC. Roughing speeds: 250-320 m/min; finishing speeds: 340-420 m/min.
Heat Treated Steels (P2): Tensile strength over 800 N/mm², hardness up to 45 HRC. Roughing speeds: 190-220 m/min; finishing speeds: 240-310 m/min.
Stainless Steels (M1 & M2): Tensile strengths of 650 N/mm² and above. Cutting speeds: 75-170 m/min.
Cast Iron (K1 & K2): Tensile strengths of 450 N/mm² and above. Roughing speeds: 130-180 m/min; finishing speeds: 170-230 m/min.
Titanium Alloys (S1): Cutting speeds: 50-90 m/min.
High Temp Alloys (S2): Cutting speeds: 30-40 m/min.
Aluminum Alloys (N1 & N2): Cutting speeds: 120-900 m/min depending on silicon content.
Hardened Steels (H1): Hardness 45-55 HRC, cutting speeds: 40-80 m/min.

Cutting Data and Adjustments
Reference values are provided for cutting data, which should be adjusted based on the application environment. Feed per tooth data is related to tool diameter and cutting width.

Tool Specifications
Details include article codes, quality, cooling methods, and dimensions. Features like inner cooling and unequal cutting edge are highlighted for improved performance.

Technical Data and Product Characteristics
Technical data may change without notice. Adjustments are necessary for different tool extensions and overhangs.

Technical Specifications and Features
The DUO-λOCK® HAIMER MILL is designed for enhanced cutting depth and precision, featuring full radius, best length repeatability, and radial cooling. Tools are fine balanced with inner cooling systems.

Material and Application
Materials are categorized into groups with specific tensile strengths and hardness levels, with recommended cutting speeds for roughing and finishing.

Cutting Data and Parameters
Reference values for cutting data need adjustment based on the application environment. Feed per tooth data is provided in relation to tool diameter and cutting width.

Product Variants and Ordering Information
Details on product variants include specifications for diameter, length, interface, cooling outlets, and torque. Article codes are provided for ordering.

Design and Cooling Features
Tools are available with radial cooling and multiple outlets. HF10 fine grain carbide with 10% cobalt is noted for durability and performance.

Additional Notes
Technical data is subject to change without notice. Further lengths and measuring devices are available on request.

Duo-Lock Extensions Solid Carbide
Specifications for Duo-Lock extensions made of solid carbide are provided, categorized by interface size with details on clamping diameter, total length, and fixed diameter. Adherence to specified torque values is emphasized.

Shrink Fit Chuck Extra Slim
Extra slim shrink fit chucks are described, made from heat-resistant hot-working steel, compatible with solid carbide tools with shank tolerance h6, featuring a central coolant supply.

Mini Shrink
Mini Shrink chucks offer high precision for fine machining and hard-to-reach areas, made from heat-resistant steel, requiring heating and cooling sleeves.

Standard Hydraulic Chuck
Specifications for standard hydraulic chucks used for drilling, reaming, and finishing are outlined, offering high runout accuracy and vibration dampening.

Power Hydraulic Chuck
Designed for milling operations, offering high rigidity and vibration dampening, suitable for high torque transmission and temperature resistance up to 170°C.

Accessories
Various accessories such as pull studs, reduction sleeves, and back-up screws are listed.

Quality Certificates
Quality certificates indicate fine balancing, high runout accuracy, and compliance with standards like DIN ISO 7388-1.

Overview: The document provides technical specifications and usage guidelines for hydraulic and shrink fit chucks used in machining operations.

Hydraulic Chucks:

Applications: Suitable for drilling, reaming, finishing, and milling operations.
Specifications: Compatible with cylindrical shanks according to DIN 6535 Form HA and HB with shank tolerance h6.
Features: High runout accuracy, excellent vibration dampening, and quick tool changes.
Benefits: Increased tool life, high torque transmission, and temperature resistance up to 170°C.
Accessories: Pull studs, reduction sleeves, and back-up screws.

Shrink Fit Chucks:

Applications: Suitable for use with inductive, contact, and hot air shrink fit units.
Specifications: Extra slim design, made from heat-resistant hot-working steel.
Features: Suitable for solid carbide tools with shank tolerance h6.
Benefits: Allows shrinking without shrink and cooling sleeves.

Quality and Standards:

All chucks are fine balanced to G2.5 at 25,000 rpm.
Technical data is subject to change without notice.

Specifications and Use:
Reduction sleeves are designed to clamp various shank diameters using a single tool holder, featuring Safe-Lock technology and Cool Jet bores for targeted cooling.

Tool Holders with Face Contact:
Steep taper tool holders with face contact provide increased stability, available in BT30, BT40, and BT50 interfaces.

Power Collet Chuck:
Optimized for high-speed machining, offering high rigidity and vibration dampening, compatible with standard ER collets.

High Precision Collet Chuck:
Designed for micro and fine machining, featuring a specially coated locknut for noise reduction and vibration dampening.

Accessories:
Various accessories are available, including fine-balanced locknuts and torque wrenches.

Overview: The document provides detailed specifications and features of the Power Collet Chuck and High Precision Collet Chuck, designed for high-speed machining and heavy milling.

Specifications:

Power Collet Chuck: High machining capacity, high rigidity, vibration dampening, and high runout accuracy.
High Precision Collet Chuck: Features a specially coated locknut for noise reduction and vibration dampening.

Key Features:

High rigidity and smoother running due to vibration-absorbing geometry.
Increased machining capacity through higher spindle speeds and feed rates.
Shorter processing times and higher machining accuracy.

Accessories:

Power Collet Spannmutter/Locknut available in sizes ER 16, ER 25, and ER 32.
Torque Master torque wrench and various collets.

Quality Assurance: The chuck body is fine balanced to G2.5 at 25,000 or 30,000 rpm.

Specifications and Features:

Standard collets ER, Power Clamp Nano NG i4.0, Power Clamp Air i4.0 Eco, and Comfort models are discussed.
Standard collets ER are noted for high rigidity and smoother operation.
Power Clamp Nano NG i4.0 features easy tool handling and Industry 4.0 readiness.
Power Clamp Air i4.0 models offer high-performance shrinking and cooling.

Technical Details:

Power Clamp Nano NG i4.0: Power 13 kW, Tool diameter 3 – 32 mm.
Power Clamp Air i4.0 Eco and Comfort: Power 13 kW, Tool diameter 3 – 32 mm.
Tool Dynamic TD Comfort Plus i4.0: Spindle speed 300 – 1100 rpm.

Accessories and Options:

Various accessories are available, including high precision locknuts and calibration adapters.

Applications and Recommendations:

Suitable for high-speed manufacturing and heavy milling.
Designed to handle solid carbide and HSS tools.

Overview: The document provides detailed information on the Tool Dynamic TD Comfort Plus and its i4.0 version, focusing on specifications, features, and safety instructions.

Specifications and Features:

Features include balancing in one and two planes, optical indexing help, and laser marking.
The SDA Balancing Adapter is compatible only with original HAIMER Tool Dynamic Balancing Machines.

Safety Instructions:

Wear appropriate personal protective equipment and ensure all machine guards are in place.
Grinding operations can produce harmful dust; proper ventilation is recommended.
Only competent staff should operate HAIMER machines.

Additional Information:

The catalog is intended for commercial use and is protected by copyright.
For further information, contact the local HAIMER office.

Catalog excerpts

INHALT CONTENT Werkzeugtechnik / Tooling Technology F2004LL HAIMER MILL lang / F2004LL HAIMER MILL long ________________________________________ 4 F2014KK HAIMER MILL kurz / F2014KK HAIMER MILL short _______________________________________ 6 H2004KN HAIMER MILL HF Series Hochvorschub KZ / H2004KN HAIMER MILL HF Series High Feed KZ___ 8 F1004MN Duo-Lock HAIMER MILL Power Series Fase Kühlung Radial F1004MN Duo-Lock HAIMER MILL Power Series Chamfer Cooling Radial___________________________ 10 Werkzeugaufnahmen Tool Holders V2002UK Duo-Lock HAIMER MILL Vollradius Kühlung Radial V2002UK Duo-Lock...

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Werkzeugaufnahmen mit Plananlage / Tool Holders with Face Contact _____________________________ 48 Ähnlich JIS B 6339 BT30 mit Plananlage Power Collet Chuck / Similar JIS B 6339 BT30 with Face Contact Power Collet Chuck __________________________________ 50 Ähnlich JIS B 6339 BT30 mit Plananlage High Precision Collet Chuck / Similar JIS B 6339 BT30 with Face Contact High Precision Collet Chuck ___________________________ 51 Ähnlich JIS B 6339 BT40 mit Plananlage Power Collet Chuck / Similar JIS B 6339 BT40 with Face Contact Power Collet Chuck __________________________________ 52 Werkzeugaufnahmen...

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F2OO4LL – HAIMER MILL LANG/LONG SCHNITTDATEN UND VORSCHUB/CUTTING SPEED AND FEED Schnittdaten/Cutting data Werkzeugtechnik Tooling Technology Characteristics Beispiel Werkstoffe Example material Anwendung Kühlung Application Werkstoff Coolant Information Schnittbreite/Cutting width HAIMER Werkstoff Gruppen HAIMER Material groups Zugfestigkeit Werkstoffnr. Tensile Material no. strength Inhalt/Härte Content/ Rampe Hardness Ramping Schnittgeschwindigkeit Vc (m/ min) Cutting speed Vc (m/min) Allg. Bau-, Einsatzstähle General construction steels Werkzeug/ Vergütungsstähle Heat treated steels Rostfreie...

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F2OO4LL – HAIMER MILL LANG/LONG FASE/CHAMFER Technische Daten und Produkteigenschaften/Technical data and Product characteristics Anwendung Application Kühlung Coolant Werkzeugtechnik Tooling Technology Eigenschaften Characteristics Wahlweise / Optional: Safe-Lock Schaft (S- ) / Safe-Lock shank (S- ) Weldonschaft ähnlich DIN 6535-HB / Weldon shank similar DIN 6535-HB Glattschaft DIN 6535-HA / Straight shank DIN 6535-HA Material – Merkmale/Material – characteristics Haupteinsatz Main Material auch geeignet für also suitable for Artikel-Code Article-Code Halsabsatz für längere Eingriffstiefe Zentrumsschneide...

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F2O14KK – HAIMER MILL KURZ/SHORT FASE/CHAMFER Schnittdaten/Cutting data Werkzeugtechnik Tooling Technology Characteristics Beispiel Werkstoffe Example material HAIMER Werkstoff Gruppen HAIMER Material groups Material information Zugfestigkeit Werkstoffnr. Tensile Material no. strength Allg. Bau-, Einsatzstähle General construction steels Werkzeug/ Vergütungsstähle Heat treated steels Rostfreie Stähle M1 Stainless steels Schnittbreite/Cutting width Anwendung Kühlung Application Coolant Werkstoff Information Inhalt/Härte Content/ Rampe Hardness Ramping Schnittgeschwindigkeit Vc (m/min) Cutting...

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F2O14KK – HAIMER MILL KURZ/SHORT FASE/CHAMFER Technische Daten und Produkteigenschaften/Technical data and Product characteristics Anwendung Application Kühlung Coolant Glattschaft DIN 6535HA / Straight shank DIN 6535-HA Weldonschaft ähnlich DIN 6535-HB / Weldon shank similar DIN 6535-HB Wahlweise / Optional: Werkzeugtechnik Tooling Technology Eigenschaften Characteristics Material – Merkmale/Material – characteristics Haupteinsatz Main Material auch geeignet für also suitable for Artikel-Code Article-Code HAIMER Qualität HAIMER Quality Zentrumsschneide Ungleiche Schneidenteilung Schneidenlänge...

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H2OO4KN – HAIMER MILL HF Series HOCHVORSCHUB KZ/HIGH FEED KZ Schnittdaten/Cutting data Werkzeugtechnik Tooling Technology Beispiel Werkstoffe Eigenschaften Example material Characteristics HAIMER Werkstoff Gruppen HAIMER Material groups Anwendung Application Allg. Bau-, Einsatzstähle S235JR (RST37-2), General construction E295 (St 50-2), C45 steels Werkzeug/ Vergütungsstähle Heat treated steels Rostfreie Stähle Stainless steels Rostfreie Stähle Stainless steels Gusseisen Cast iron Gusseisen Cast iron Titan & Titanlegierungen Titanium & titanium alloys Warmfeste Legierungen High Temp alloys Inconel;...

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H2OO4KN – HAIMER MILL HF Series HOCHVORSCHUB KZ/HIGH FEED KZ Technische Daten und Produkteigenschaften/Technical data and Product characteristics Anwendung Application Kühlung Coolant Werkzeugtechnik Tooling Technology Feingewuchtet/Fine balanced Material – Merkmale/Material – characteristics Haupteinsatz Main Material Zentrale Innenkühlung Halsabsatz für längere Eingriffstiefe auch geeignet für also suitable for Central inner cooling Neck for higher cutting depth HAIMER Qualität HAIMER Quality R2 Dp L1 max. L DKZ D1 (f9) Schneidecke R1 L2 D2 D (h5) R2 Dp L1 max. L DKZ D1 (f9) Cutting edge R1...

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F1OO4MN – DUO-λOCK® HAIMER MILL Power Series FASE KÜHLUNG RADIAL/CHAMFER COOLING RADIAL Schnittdaten/Cutting data Werkzeugtechnik Tooling Technology Eigenschaften Characteristics Anwendung Application Werkstoff Information Material information Beispiel Werkstoffe Example material HAIMER Werkstoff Gruppen HAIMER Material groups Schnittbreite/Cutting width Kühlung Coolant Zugfestigkeit Tensile strength Air Inhalt/Härte Content/ Schnittgeschwindigkeit Vc (m/min) Hardness Cutting speed Vc (m/min) Allg. Bau-, Einsatzstähle S235JR (RST37-2), General construction steels E295 (St 50-2), C45 X38CrMoV5-3,...

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F1OO4MN – DUO-λOCK® HAIMER MILL Power Series FASE KÜHLUNG RADIAL/CHAMFER COOLING RADIAL Technische Daten und Produkteigenschaften/Technical data and Product characteristics Anwendung Application Kühlung Coolant Werkzeugtechnik Tooling Technology 4 Kühlaustritte 4 cooling outlets Feingewuchtet/Fine balanced Material – Merkmale/Material – characteristics Haupteinsatz Main Material auch geeignet für also suitable for Artikel-Code Article-Code Innenkühlung radial Halsabsatz für längere Eingriffstiefe Zentrumsschneide Ungleiche Schneidenteilung Beste Längenwiederholgenauigkeit Polierte Span- und Freiflächen...

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DELIVERY PROGRAM SUPPLEMENT

DELIVERY PROGRAM SUPPLEMENT

Catalog excerpts

All HAIMER GmbH catalogs and technical brochures