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Box compression test machine Operation Manual

Box compression test machine Operation Manual
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Box compression test machine Operation Manual

Product catalog summary
Introduction
The manual provides comprehensive guidance on operating the Micro BCT Tester, focusing on safety and proper usage to ensure both operator safety and machine longevity. It covers design principles, operational specifications, calibration, maintenance, and troubleshooting.

Safety Attention
Key safety labels highlight warnings for dangerous voltage and grounding requirements. Adherence to these warnings is crucial to prevent damage and ensure safety.

Overview
The Micro BCT Tester is designed to test the compression strength of carton boxes and containers, utilizing electric value displays and a motor-driven screw for sample compression.

Design Criteria
The tester complies with standards such as GB/T 6543 and ASTM-D642, ensuring reliable test results.

Equipment Instruction
The structure includes a controller, upper and lower platens, base, and load cell. The control panel offers functions for power, peak recording, printing, unit switching, and test operations.

Equipment Installation
Proper installation requires correct power configuration (AC 220, 50Hz) and grounding. The machine should be placed on level ground in a controlled environment.

Operate Practices
Sample preparation involves correct marking and positioning. The test environment must maintain specific temperature and humidity levels. Detailed procedures for flat compression, edge, corner, and stacking tests are provided.

Calibration
Annual force value calibration is recommended using calibrated sensors and displays, preferably by authorized personnel.

Fault Resolution
Common issues include power failures, motor problems, and speed regulation issues, with suggested solutions such as checking the power supply and replacing faulty components.

Maintenance
Regular cleaning, rust prevention, lubrication, and component checks are essential for maintaining the machine.

Quality Assurance
The product includes a one-year warranty, excluding consumables and travel costs. Certain conditions, such as unauthorized modifications or improper voltage use, may void the warranty.
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Catalog excerpts

Box compression test machine Operation Manual-1

The manual operation of Micro BCT Tester Introduction Thank you for choosing our products! We not only provide high quality products, but also reliable after-sales service. In order to ensure the safe of the operator and keep the machine well, please read the Operation Manual carefully before operating the instrument; pay more attention to the operating notes. This operating manual will illustrate the design principles、design criteria、structure、 operation specification、calibration、maintenance、some failure case and solutions、electrical diagram, and so on. If this operating manual ever mentioned some expressions like “test requirement” 、“standards”, please note all of them would only be for your reference. Please review relevant standards or data by yourself if you disagree with this. Special Statement: ● This operating manual can’t be treated as the proof to ask any illegal requirement to our company. ● The interpretation of this manual owes to our company. Haida International Equipment Co., Ltd Phone:0769-3881029 Fax:0769-89280809 Service phone:0769-88838300 Website

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Box compression test machine Operation Manual-2

The manual operation of Micro BCT Tester Di re c to r y Attention on safety --------------------------------------------------------------------------------------------3 Ⅰ . O v e r v i e w ------------------------------------------------------------------------------------------- 4 Ⅱ . D e s i g n C r i t e r i a -------------------------------------------------------------------------------------- 4 Ⅲ . Equipment Instruction--------------------------------------------------- 5-10 1 . S t r u c t u r e ---------------------------------------------------------------------------------------------5...

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Box compression test machine Operation Manual-3

The manual operation of Micro BCT Tester Warning: //l\ This shows that if you don't follow the project, may damage the apparatus. This shows that the project is possible to impact test results and quality.

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Box compression test machine Operation Manual-4

The manual operation of Micro BCT Tester Ⅰ. Overview 1. Usage: The machine is designed to test carton box or other container compression strength, it can also do stacking test. The test results can be referenced to stack boxes in factory and design your products. 2. Principle: It’s electric value display, combines with motor driving screw to shift down the up pressure plate to compress the sample, display the force value automatically through Load Cell. Design standard: GB/T 6543,8168,4857.4,SN/T 0262,TAPPI-804,JIS-Z0212、ASTM-D642 and other test standards.

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Box compression test machine Operation Manual-5

The manual operation of Micro BCT Tester

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Box compression test machine Operation Manual-6

The manual operation of Micro BCT Tester 2. Control panel (Figure 2) ( Figure 2) Instruction: Power:Power switch Peak: Record the max value before press test, otherwise can not save. Note: Please not press it ( when do stacking test) Print:Print the test results. Function:Adjust and set date, time, value and stacking test, press it to save test results after test. Unit:Switch the unit KG,LB,N. Zero: Clear the test results and value for do next test. High speed:Increase the up and down speed. Test:Press this key enter into test condition. Up,Down:Make machine up and down. Stop :Stop test. Timer:Used...

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Box compression test machine Operation Manual-7

3. Date、Time and Stacking Test setting (Chart 1) The manual operation of Micro BCT Tester Turn on【Power】 Press【Print】 Turn on【power】 ,long press 【Print】over 3 second 【Peak】 【Print】 【Function】 【Print】 【Peak】 【Function】 【Print】 【Peak】 【Function】 【Print】 【Peak】 【Function】 【Print】 【Peak】 【Function】 【Print】 【Peak】 Input password , Press【Function】 to move, 【Print】to increase value;Press 【Peak】 confirm, then press 【Print】 to three times,choose CAL3,press 【Peak】to confirm. Date setting (Y/M/D) Press【Function】to move, 【Print】to increase value; 【Peak】to confirm Time setting (H/M/S) Press【Function】to move,...

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Box compression test machine Operation Manual-8

The manual operation of Micro BCT Tester Ⅳ . Eq u i p m e n t I n s t a l l a t i o n 1. Power : please configure correct power according to our nameplate, power is AC 220、50Hz. Danger: ■Error range of the input voltage ±10%, ! grounded to prevent damage to theismachineand ensure that the machine should be properly leakage. 2. Operating environment conditions:room temperature is 0~55°Cand humidity <80%RH. 3. This instrument should be placed on the level ground to install and locate. 1.Sample preparation: it is better to prepare 5 pieces of sample and mark as following: ● Marks for packages: (1)parallel...

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Box compression test machine Operation Manual-9

The manual operation of Micro BCT Tester (2) Cylinder packages Place the package vertically, and mark as following: Mark the four points of the two diameters that are vertical 1, 3, 5,7. Mark the according 4 points on the bottom 2, 4, 6, 8. And 1-2, 3-4, 5-6, 7-8 is the mark of the four lines composed by points, which are parallel to the cylinder. If there is any seam, place one of the seam on the line marked 5-6, place others by the above order. 2. Test environment:

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Box compression test machine Operation Manual-10

The manual operation of Micro BCT Tester 3. Test steps A. Flat compression test A.1 Take the glove,check whether the power connect well. Press the power switch when check ok, the light will be on and the machine will start work. A.2 Press Up and Down and also can press high speed to increase the speed. Make sure that the machine stroke protection device is valid and adjust the interval between up pressure plate and below pressure plate according to the sample size; A.3 Place the sample on the central part of the below pressure plate according to normal transport state to make the up pressure...

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Box compression test machine Operation Manual-11

The manual operation of Micro BCT Tester B. Compression test of edge and corner Add some load as initial load on the specimen before test, to make the specimen contact well with the upper and lower plates. Place the edge or the two cross corners at the centre of the machine when do the edge or corner test, add a initial load to make it fixed, and do the test as per A method. The maximum test strength together with the initial load is the maximum edge or corner compression strength. C. Cylinder package test method Make sure the specimen is in the centre and the seam is vertical to the table-board...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.